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Perkins 103-07 User Manual

Perkins 103-07
144 pages
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Perkins 100 Series
Models 102-05, 103-07, 103-10, 103-13, 103-15, 104-19,
104-22
WORKSHOP MANUAL
102-05 Two cylinder diesel engines
103-07 Three cylinder diesel engines
103-10
103-13
103-15
104-19 Four cylinder diesel engines
104-22
Publication TPD 1377E, Issue 4
© Proprietary information of Perkins Engines Company Limited, all rights reserved.
The information is correct at the time of print.
Published in September 2003 by Technical Publications.
This document has been printed from SPI². Not for Resale

Table of Contents

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Perkins 103-07 Specifications

General IconGeneral
Engine TypeDiesel
Number of Cylinders3
Cooling SystemLiquid
AspirationNaturally Aspirated
Fuel SystemIndirect Injection

Summary

WORKSHOP MANUAL

General Information

Overview of the workshop manual and its purpose.

Safety Precautions

Essential safety guidelines for engine operation and maintenance.

Compression Test Data

Data and procedure for performing engine compression tests.

Specifications

Basic Engine Data

Fundamental technical specifications for the engines.

Data and Dimensions

Detailed measurements and technical data for engine components.

Injection Timing

Specifications and procedures for setting engine injection timing.

Cylinder Bore Dimensions

Specifications for cylinder bore measurements and tolerances.

Piston and Piston Ring Dimensions

Dimensions and tolerances for pistons and piston rings.

Gudgeon Pin

Specifications and inspection procedures for gudgeon pins.

Crankshaft Deflection

Guidelines for checking and correcting crankshaft deflection.

Crankshaft Inspection

Procedures for inspecting crankshaft components for wear or damage.

Crankshaft Journal Diameters

Specifications for crankshaft journal diameters.

Crankshaft Pin Diameters

Specifications for crankshaft pin diameters.

Bearing Holder

Details on bearing holders and their specifications.

Undersize Bearing Shell Chart

Chart for selecting undersize bearing shells.

Crankshaft Bearing Bush

Information on crankshaft bearing bushes and their clearances.

Cylinder Head Assembly

Rocker Cover and Inlet Manifold

Procedures for removing and fitting the rocker cover and inlet manifold.

Rocker Assembly

Steps for removing and fitting the rocker assembly.

Rocker Shaft (102-05, 103-07, 103-10)

Dismantling, inspection, and assembly of rocker shafts for specific models.

Rocker Shaft (103-13, 103-15, 104-19, 104-22)

Dismantling, inspection, and assembly of rocker shafts for specific models.

Exhaust Manifold and Gasket

Steps for removing and fitting the exhaust manifold and gasket.

Fuel Injection Pipes / Fuel Return Pipes

Procedures for removing and fitting fuel injection and return pipes.

Oil Pipes

Steps for removing and fitting oil pipes.

Select Correct Cylinder Head Gasket Thickness

Selecting the correct cylinder head gasket thickness.

Piston and Connecting Rod Assemblies

Crankshaft Assembly

Bearing Clearance

Checking main bearing clearances.

Main Bearings (Two and Three Cylinder Engines)

Dismantling and assembling main bearings for two/three cylinder engines.

Main Bearings (Four Cylinder Engines)

Dismantling and assembling main bearings for four cylinder engines.

Timing Case and Drive Assembly

Max Fuel Screw and Max Speed Screw

Locating max fuel and max speed adjustment screws.

Cylinder Block Assembly

Engine Timing

Fuel Injection Pump Timing

Procedure for checking fuel injection pump timing.

Aspiration System

Lubrication System

Fuel System

Atomisers

Procedures for removing and fitting atomisers.

Fuel Injection Pump

Procedures for removing and fitting the fuel injection pump.

Cooling System

Flywheel and Housing

Electrical Equipment

Alternator Testing

Procedures for testing the alternator.

Starter Motor Testing

Procedures for testing the starter motor.

Auxiliary Equipment

Special Tools

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