Perkins 1104 - Disassembly And Assembly Manual

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Disassembly and Assembly

1103 and 1104 Industrial Engines

RE (Engine)

RG (Engine)

RJ (Engine)

RR (Engine)

RS (Engine)

DC (Engine)

DD (Engine)

DF (Engine)

DG (Engine)

DJ (Engine)

DK (Engine)

SENR9779-04 (en-us)

May 2017

This document has been printed from SPI2. NOT FOR RESALE

Main Page

Important Safety Information2
Table of Contents3
Disassembly and Assembly Section4
Fuel Priming Pump - Remove and Install4
Fuel Filter Base - Remove and Install6
Fuel Injection Lines - Remove9
Fuel Injection Lines - Install9
Fuel Injector Cover - Remove and Install (if Equipped)10
Fuel Injection Pump - Remove (Delphi DP210)11
Fuel Injection Pump - Remove (Delphi STP)13
Fuel Injection Pump - Remove (Delphi DPG)14
Fuel Injection Pump - Remove (Bosch EPVE for the 1104 Engines Only)16
Fuel Injection Pump - Remove (Delphi DPA)17
Fuel Injection Pump - Install (Delphi DP210)19
Fuel Injection Pump - Install (Delphi STP)20
Fuel Injection Pump - Install (Delphi DPG)22
Fuel Injection Pump - Install (Bosch EPVE for the 1104 Engines Only)24
Fuel Injection Pump - Install (Delphi DPA)26
Fuel Injector - Remove27
Fuel Injector - Install28
Turbocharger - Remove29
Turbocharger - Install30
Exhaust Manifold - Remove and Install31
Exhaust Elbow - Remove and Install (if Equipped)33
Inlet and Exhaust Valve Springs - Remove and Install34
Inlet and Exhaust Valves - Remove and Install36
Inlet and Exhaust Valve Guides - Remove and Install39
Inlet and Exhaust Valve Seat Inserts - Remove and Install41
Engine Oil Filter Base - Remove and Install43
Oil Filter45
Engine Oil Cooler - Remove47
Engine Oil Cooler - Install48
Engine Oil Relief Valve - Remove and Install (Engine Oil Pump)50
Engine Oil Relief Valve - Remove and Install (Balancer Unit for the 1104 Engines Only)51
Engine Oil Pump - Remove (Engines Without a Balancer)52
Engine Oil Pump - Install (Engines Without a Balancer)53
Water Pump - Remove54
Water Pump - Disassemble54
Water Pump - Assemble56
Water Pump - Install57
Water Temperature Regulator - Remove and Install58
Flywheel - Remove61
Flywheel - Install61
Crankshaft Rear Seal - Remove62
Crankshaft Rear Seal - Install63
Crankshaft Wear Sleeve (Rear) - Remove65
Flywheel Housing - Remove and Install66
Crankshaft Wear Sleeve (Rear) - Install66
Crankshaft Pulley - Remove and Install68
Crankshaft Front Seal - Remove71
Crankshaft Front Seal - Install72
Crankshaft Wear Sleeve (Front) - Remove73
Crankshaft Wear Sleeve (Front) - Install73
Front Cover - Remove and Install74
Gear Group (Front) - Remove75
Gear Group (Front) - Install77
Idler Gear - Remove and Install78
Housing (Front) - Remove83
Housing (Front) - Install84
Accessory Drive - Remove and Install86
Crankcase Breather - Remove and Install88
Valve Mechanism Cover - Remove and Install90
Rocker Shaft and Pushrod - Remove92
Rocker Shaft - Disassemble93
Rocker Shaft - Assemble94
Rocker Shaft and Pushrod - Install95
Cylinder Head - Remove96
Cylinder Head - Install97
Lifter Group - Remove and Install100
Camshaft - Remove and Install101
Camshaft Gear - Remove and Install102
Camshaft Bearings - Remove and Install103
Engine Oil Pan - Remove and Install104
Balancer - Remove (some 1104 Engines Only)106
Balancer - Install (some 1104 Engines Only)107
Piston Cooling Jets - Remove and Install109
Pistons and Connecting Rods - Remove109
Pistons and Connecting Rods - Disassemble110
Pistons and Connecting Rods - Assemble111
Pistons and Connecting Rods - Install113
Connecting Rod Bearings - Remove114
Connecting Rod Bearings - Install114
Crankshaft Main Bearings - Remove115
Crankshaft Main Bearings - Install (Crankshaft in Position)117
Crankshaft - Remove119
Crankshaft - Install121
Crankshaft Gear - Remove and Install124
Bearing Clearance - Check125
Glow Plugs - Remove and Install (if Equipped)126
V-Belts - Remove and Install128
Fan - Remove and Install128
Fan Drive - Remove and Install129
Alternator - Remove130
Alternator - Install130
Electric Starting Motor - Remove and Install131
Vacuum Pump - Remove and Install (some 1104 Engines Only)132
Hydraulic Pump (Steering) - Remove132
Hydraulic Pump (Steering) - Install132
Index133

Perkins 1104 - Disassembly And Assembly Manual

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