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Perkins 3.152 Series User Manual

Perkins 3.152 Series
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User’s Handbook, TPD 1285E, Issue 2 1
1
3.152
General information 1
Introduction
The 3.152 Series is a family of industrial and agricultural engines with power outputs from 24,6 to 41,0 kW
(33.0 to 55.0 bhp). The 3.1524 and T3.1524 are the latest development from Perkins Group Limited, a world
leader in the design and manufacture of high performance diesel engines.
More than fifty years of diesel production experience, together with the latest technology, have been applied
to the manufacture of your engine to give you reliable and economic power.
To ensure that you use the relevant information for your specific engine type, refer to "Engine identification"
on page 9.
This document has been printed from SPI². Not for Resale

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Perkins 3.152 Series Specifications

General IconGeneral
AspirationNaturally aspirated
Fuel SystemDirect injection
Engine TypeDiesel
Governor TypeMechanical
Configuration3-cylinder
Displacement2.5 L (152.7 cu in)
Cooling SystemLiquid-cooled
Weight (Dry)295 kg
Bore x Stroke91.4 mm x 127 mm (3.6 in x 5.0 in)

Summary

Engine General Information

Introduction to 3.152 Series

Overview of the 3.152 Series engines, their applications, and key features.

General Safety Precautions

Engine Care and Maintenance

Engine Storage and Preservation

Parts and Service Information

POWERPART Recommended Consumable Products

List of recommended consumable products for engine maintenance, service, and operation.

Service Literature and Training

Training Programs

Information on available local training programs for engine operation, service, and overhaul.

Engine Identification

Engine Technical Data

Engine Views

Location of Engine Parts (Front and Left Side)

Identification of engine components shown on the front and left side view.

Location of Engine Parts (Rear and Right Side)

Identification of engine components shown on the rear and right side view.

Operation Instructions

How to Start a Warm Engine

Procedure for starting the engine when it is already warm.

How to Start a Cold Engine Without Starting Aids

Procedure for starting a cold engine without the use of any starting aids.

How to Start a Cold Engine with Fuelled Starting Aid

Procedure for starting a cold engine using the fuelled starting aid system.

How to Start a Cold Engine with Manually Operated Start Pilot

Procedure for starting a cold engine using a manually operated start pilot system.

How to Start a Cold Engine with KBi or Electrically Operated Start Pilot

Procedure for starting a cold engine using KBi or electrically operated start pilot.

Engine Stopping and Running-in

How to Stop the Engine

Instructions for safely stopping the engine, including turbocharger cool-down.

Adjustment of Engine Speed Range

Guidelines on adjusting engine speed settings safely to prevent damage.

Running-in Recommendations

Recommendations for running-in new or overhauled engines to ensure optimal performance.

Turbocharged Engines and Altitude Considerations

Altitude Effects on Engine Performance

Impact of altitude on engine performance and fuel delivery adjustments.

Preventive Maintenance Overview

Preventive Maintenance Periods

Defines recommended service intervals for average operating conditions and environmental factors.

Maintenance Schedules

Cooling System Drainage

Drive Belt Maintenance

How to Check Drive Belts

Procedure for checking engine drive belt condition and tension.

How to Adjust Belt Tension

Procedure for correctly setting engine drive belt tension.

Fuel Filter Maintenance

Fuel Pre-filter Service

Information on the fuel pre-filter location, draining, and element renewal.

How to Renew Fuel Filter Element

Steps for safely replacing the fuel filter element and eliminating air.

Atomiser Maintenance

Atomiser Fault Diagnosis

Identifying a defective atomiser by checking its effect on engine speed.

How to Renew an Atomiser

Procedure for replacing a defective fuel atomiser, including torque specifications.

Fuel System Air Elimination

Standard Method for Air Elimination

Steps for bleeding air using the standard method on Lucas DPA pumps.

Self-Vent Method for Air Elimination

Steps for bleeding air using the self-vent method on DP200/DB2 pumps.

Lubricating Oil Renewal

Lubricating Oil Filter Renewal

Air Cleaner Service

Wet Type Air Cleaner Maintenance

Instructions for draining, cleaning, and refilling a wet type air cleaner.

Air Filter Service

Dust Bowl and Valve Cleaning

Guidance on cleaning dust bowls and automatic dust valves in air filters.

Air Filter Restriction Indicator

Tappet Clearance Check

Engine Fluid Specifications

Fuel Specification Details

Recommended fuel quality and specifications for Perkins engines to ensure optimal performance.

Lubricating Oil Specifications

Coolant Specifications

Fault Diagnosis Guide

Problems and Possible Causes

Table listing engine problems and their potential causes for user and workshop checks.

Possible Causes Code List

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