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Perkins 3.152 User Manual

Perkins 3.152
102 pages
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Table of Contents

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Perkins 3.152 Specifications

General IconGeneral
ConfigurationInline 3-cylinder
Stroke127 mm (5.0 in)
AspirationNatural
Fuel SystemDirect injection
Fuel TypeDiesel
Compression Ratio16.5:1
Bore91.44 mm
Cooling SystemLiquid-cooled

Summary

General Information

Introduction

Provides an overview of the manual and its intended use for Perkins 3.152 Series engines.

Safety Precautions

Details critical safety measures and warnings for personnel maintaining and operating the engines.

Engine Identification

Explains how to identify different engine models within the 3.152 series based on numbering.

Engine Views

Technical Data

Engine Specifications and Weights

Presents key technical data including engine types, weights, and performance ratings.

Torque and Dimension Data

Lists recommended torque settings and provides detailed measurements for engine components.

Pistons, Rings, and Rods

Covers specifications for pistons, piston rings, gudgeon pins, and connecting rods.

Crankshaft, Bearings, and Cylinder Head

Details specifications for crankshafts, main bearings, connecting rods, and cylinder heads.

Timing, Lubrication, Cooling, and Fuel Systems

Provides data for timing gears, lubrication, cooling, and fuel systems.

Engine Checks, Timing, and Ancillaries

Covers engine checks, static timing, atomisers, alternator, and starter motor.

Fault Diagnosis

Fault Diagnosis Chart

Presents a chart linking engine problems to potential causes.

Possible Causes List

Provides a detailed list of possible causes corresponding to fault codes.

Cylinder Head

Cylinder Head Removal and Valve Service

Explains procedures for removing the cylinder head and servicing valves.

Rocker Shaft and Valve Guides

Details the service and fitting of rocker shafts and valve guides.

Valve Seat Inserts and Dimensions

Covers fitting valve seat inserts and provides related dimensional data.

Cylinder Head Inspection and Fasteners

Describes inspection of the cylinder head and the correct fasteners and their positions.

Tappet Adjustment

Explains the procedure for adjusting tappet clearances on the engine.

Pistons and Connecting Rods

Piston and Connecting Rod Procedures

Details the removal and assembly of pistons and connecting rods.

Piston Ring Fitting

Provides instructions on fitting new piston rings to various engine types.

Piston Specifications and Types

Lists specifications and identifies different types of pistons used in the engines.

Cylinder Block and Liners

Cylinder Block and Liner Service

Covers service procedures for the cylinder block and fitting cylinder liners.

Liner Fitting Procedures

Details the correct procedures for fitting flanged and factory liners.

Crankshaft and Main Bearings

Crankshaft and Bearing Installation

Explains the procedures for installing crankshafts and main bearings.

Crankshaft Overhaul and Oil Seals

Covers crankshaft overhaul, balance weights, and oil seal replacement.

Timing Case and Drive

Timing Case Cover and Gears

Details the removal and fitting of the timing case cover and timing gears.

Fuel Injection Pump and Oil Pump Service

Describes service procedures for the fuel injection pump and oil pump.

Timing

Engine Timing Procedures

Explains how to perform engine timing checks and adjustments for various systems.

Lubrication System

Lubrication Circuit and Oil Pressure

Details the lubrication circuit diagram and oil pressure checks.

Lubricating Oil Filter and Pump Service

Covers the service and replacement of the lubricating oil filter and pump.

Cooling System

Fan Belt Tension and Water Pump Service

Explains how to adjust fan belt tension and service the water pump.

Thermostat Operation

Describes the function and checks for the engine thermostat.

Fuel System

Fuel System Overview and Filters

Provides an overview of the fuel system and details fuel filter servicing.

Fuel Lift Pump and Air Removal

Covers fuel lift pump testing and procedures for removing air from the fuel system.

Fuel Injection Pump and Atomiser Service

Details service procedures for the fuel injection pump and atomisers.

Flywheel and Flywheel Housing

Flywheel and Housing Procedures

Explains the removal, fitting, and alignment of the flywheel and housing.

Electrical System

Alternator Testing and Maintenance

Covers procedures for testing and maintaining the engine's alternator.

Regulator and Dynamo Service

Details the service and testing of the voltage regulator and dynamo.

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