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Perkins 402D-05 Service Manual

Perkins 402D-05
100 pages
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Operation and
Maintenance
Manual
400A and 400D Industrial Engines
GG (Engine)
GH (Engine)
GJ (Engine)
GK (Engine)
GL (Engine)
GM (Engine)
GN (Engine)
GP (Engine)
GQ (Engine)
GS (Engine)
GT (Engine)
GU (Engine)
GV (Engine)
SEBU8311-09 (en-us)
June 2020
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Perkins 402D-05 Specifications

General IconGeneral
BrandPerkins
Model402D-05
CategoryEngine
LanguageEnglish

Summary

Important Safety Information

Safety Section

Safety Messages

Discusses warning signs on the engine and their meaning.

General Hazard Information

Provides general safety precautions and hazard identification.

Burn Prevention

Details precautions to prevent burns from hot engine parts and fluids.

Fire Prevention and Explosion Prevention

Outlines measures to prevent fires and explosions related to fuel and electrical systems.

Crushing Prevention and Cutting Prevention

Advises on avoiding crushing and cutting hazards during maintenance.

Before Starting Engine

Lists checks and precautions before starting the engine.

Engine Starting

Provides instructions and warnings for starting the engine.

Engine Stopping

Explains procedures for stopping the engine safely.

Electrical System

Covers safety aspects of the engine's electrical system.

Product Information Section

Engine Specifications

Presents technical specifications for various engine models.

Operation Section

Lifting and Storage

Covers procedures for safely lifting and storing engines.

Engine Storage

Details conditions and procedures for engine storage.

Engine Starting

Before Starting Engine

Lists pre-start checks and maintenance tasks.

Starting with Jump Start Cables

Provides instructions for jump-starting the engine.

After Starting Engine

Covers post-start checks and warm-up procedures.

Engine Operation

Engine Stopping

Stopping the Engine

Details the procedure for normal engine shutdown.

Emergency Stopping

Explains the use of emergency stop controls.

Cold Weather Operation

Hints for Cold Weather Operation

Offers advice for starting and operating in cold conditions.

Fuel and the Effect from Cold Weather

Fluid Recommendations

Fuel Specification

Outlines recommended fuel properties and standards.

Diesel Fuel Requirements

Specifies the required properties for diesel fuel.

Fuel for Cold Weather Operation

Addresses fuel requirements for cold weather conditions.

Lubricant Viscosity Recommendations for Direct Injection (DI) Diesel Engines

Lubricants for Cold Weather

Maintenance Recommendations

System Pressure Release

Details procedures for releasing pressure in various systems.

Coolant System

Explains how to safely release coolant system pressure.

Welding on Engines with Electronic Controls

Maintenance Interval Schedule

Alternator and Fan Belts - Inspect/Adjust

Adjustment

Details how to adjust alternator and fan belt tension.

Alternator and Fan Belts - Replace

Battery - Replace

Cooling System Coolant (Commercial Heavy-Duty) - Change

Cooling System Coolant (ELC) - Change

Cooling System Water Temperature Regulator - Replace

Engine Air Cleaner Element - Replace

Engine Oil and Filter - Change

Drain the Engine Oil

Step-by-step guide to draining engine oil.

Replace the Oil Filter

Procedure for removing and installing the oil filter.

Fill the Engine Crankcase

Instructions for adding new engine oil to the crankcase.

Engine Valve Lash - Inspect/Adjust

Fuel Injector - Test/Change

Fuel System - Prime

Priming the system

General steps for priming the fuel system.

Hand Priming Pump 6

Instructions for priming using a hand pump.

In-line Priming Pump 7

Instructions for priming using an in-line pump.

Fuel System Filter - Replace

Fuel System Primary Filter - Replace

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