Perkins 900 Series User Manual

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Perkins 900 Series
Models CP and CR
WORKSHOP MANUAL
3 cylinder, naturally aspirated, and turbocharged diesel
engines for agricultural and industrial use
Publication, TPD 1345, Issue 3.
© Proprietary information of Perkins Engines Company Limited 2000, all rights reserved.
The information is correct at the time of print.
Published in June 2001 by Technical Publications.
Perkins Engines Company Limited, Peterborough, PE1 5NA, England.
This document has been printed from SPI². Not for Resale

Perkins 900 Series Specifications

General

Engine Type	Diesel
Torque	Varies by model
Cooling System	Liquid-cooled
Fuel System	Direct injection
Aspiration	Turbocharged
Weight	Varies by model

Summary

General Information

Engine Identification

Details on identifying the engine model and serial numbers.

Safety Precautions

Important safety guidelines for operating and servicing the engine.

Engine Lift Equipment

Instructions and recommendations for safely lifting engine components.

Viton Seals

Specifications

Data and Dimensions

Key technical data and dimensions for the engine.

Cylinder Head Assembly

Piston and Connecting Rod Assembly

Crankshaft Assembly

Cylinder Head Assembly

Rocker Assembly

Valve Tip Clearances

Procedure for checking and adjusting valve tip clearances.

Valves and Valve Springs

Piston and Connecting Rod Assembly

Big End Bearing

Procedures for removing, fitting, and inspecting big end bearings.

Piston Rings

Crankshaft Assembly

Main Bearings

Procedures for removing, fitting, and inspecting main bearings.

Crankshaft

Timing Case and Drive Assembly

Fuel Pump Gear

Camshaft

Cylinder Block Assembly

Cylinder Block

Engine Timing

Engine Timing

Procedures for setting engine timing and checking valve timing.

Aspiration System

Turbocharger

Procedures for removing and fitting the turbocharger.

Turbocharger Faults

Troubleshooting guide for common turbocharger problems.

Lubrication System

Filter Canister

Lubricating Oil Pump

Fuel System

Fuel Filter

Atomisers

Information on atomiser faults and removal/fitting procedures.

Delphi Fuel Injection Pumps

Details on Delphi DP200 Series fuel injection pumps.

Cooling System

Thermostat

Electrical Equipment

Alternators

Starter Motor