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854F-E34T
Perkins 854F-E34T Service Manual
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Operation
and
Maintenance
Manual
854E-E34T
A
and
854F-E34T
Industrial
Engines
JR
(Engine)
JS
(Engine)
JT
(Engine)
SEBU8726-02
July
2013
2
Table of Contents
Table of Contents
3
Default Chapter
2
Important Safety Information
2
Table of Contents
3
Foreword
4
California Proposition 65 Warning
4
Literature Information
4
Maintenance Intervals
4
Safety Section
5
Safety Messages
5
Universal Warning
5
General Hazard Information
6
Pressurized Air and Water
7
Asbestos Information
8
Containing Fluid Spillage
8
Fluid Penetration
8
Burn Prevention
9
Dispose of Waste Properly
9
Induction System
9
Fire Prevention and Explosion Prevention
10
Crushing Prevention and Cutting Prevention
12
Fire Extinguisher
12
Mounting and Dismounting
12
Lines, Tubes, and Hoses
12
High Pressure Fuel Lines
12
Before Starting Engine
14
Engine Starting
14
Engine Stopping
14
Electrical System
14
Grounding Practices
15
Engine Electronics
16
Product Information Section
17
General Information
17
Engine Specifications
22
Product Description
22
Electronic Engine Features
23
Engine Cooling and Lubrication
23
Aftermarket Products and Perkins Engines
24
Engine Service Life
24
Product Identification Information
25
Serial Number Location
25
Plate Locations and Film Locations
27
Wall Flow Diesel Particulate Filter (Dpf)
27
Emissions Certification Film
28
Through-Flow Diesel Particulate Filter (Dpf)
28
Record for Reference
29
Reference Information
29
Operation Section
30
Lifting and Storage
30
Condition for Storage
30
Product Lifting
30
Open Cooling System
31
Features and Controls
32
Alarms and Shutoffs
32
Gauges and Indicators
32
Aftertreatment Lamps
33
Indicator Lamps
33
Monitoring System
35
Sensors and Electrical Components
37
Through Flow Aftertreatment
48
Engine Diagnostics
49
Diagnostic Lamp
49
Fault Logging
49
Configuration Parameters
50
Customer Specified Parameters
50
System Configuration Parameters
50
Engine Starting
53
Cold Weather Starting
53
Starting the Engine
54
After Starting Engine
55
Engine Operation
56
Diesel Particulate Filter Regeneration
56
Regeneration Indicators
56
System Check
56
Modes of Regeneration
57
Regeneration Switch
57
Fuel Conservation Practices
59
Cold Weather Operation
60
Idling the Engine
61
Recommendations for the Coolant
61
Viscosity of the Engine Lubrication Oil
61
Fuel Related Components in Cold Weather
62
Fuel Tanks
62
Fuel Filters
63
Fuel Heaters
63
Engine Stopping
64
After Stopping Engine
64
Emergency Stopping
64
Stopping the Engine
64
Maintenance Section
66
Refill Capacities
66
Cooling System
66
Diesel Fuel Requirements
66
Lubrication System
66
Diesel Fuel Characteristics
69
General Lubricant Information
72
Engine Oil
73
General Coolant Information
74
Coolant Recommendations
76
Elc Cooling System Maintenance
77
Maintenance Recommendations
80
Coolant System
80
Fuel System
80
System Pressure Release
80
Environmental Factors
82
Incorrect Maintenance Procedures
82
Incorrect Operating Procedures
82
Severe Service Application
82
Maintenance Interval Schedule
83
Default Chapter
84
Aftercooler Core - Clean/Test
84
Aftercooler Core - Inspect
84
Alternator - Inspect
84
Alternator and Fan Belts - Replace
84
Battery - Replace
85
Battery Electrolyte Level - Check
86
Battery or Battery Cable - Disconnect
86
Coolant (Commercial Heavy-Duty) - Change
87
Coolant (ELC) - Change
88
Coolant Extender (ELC) - Add
90
Coolant Level - Check
91
Engines Without a Coolant Recovery Tank
91
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
92
Add the Sca, if Necessary
92
Test for Sca Concentration
92
Diesel Particulate Filter - Clean
93
Driven Equipment - Check
93
Engine - Clean
93
Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace
94
Engine Air Cleaner Service Indicator - Inspect
94
Test the Service Indicator
94
Engine Air Precleaner - Check/Clean
95
Engine Breather
95
Engine Crankcase Breather Element - Replace
95
Engine Mounts - Inspect
96
Engine Oil Level - Check
96
Engine Oil and Filter - Change
97
Obtain the Sample and the Analysis
97
Drain the Engine Lubricating Oil
98
Replace the Oil Filter
98
Engine Oil Service Reset
99
Fill the Oil Pan
99
Engine Oil Sample - Obtain
97
Fan Clearance - Check
100
Fuel System - Prime
101
Element - Replace
102
Remove the Element
102
Install the Element
103
Fuel System Primary Filter/Water Separator - Drain
104
Fuel System Secondary Filter - Replace
104
Drain the Water and the Sediment
106
Fuel Storage Tanks
106
Hoses and Clamps - Inspect/Replace
106
Replace the Hoses and the Clamps
107
Oxygen Sensor - Replace
108
Radiator - Clean
108
Radiator Pressure Cap - Clean/Replace
109
Starting Motor - Inspect
109
Turbocharger - Inspect
109
Walk-Around Inspection
110
Water Pump - Inspect
111
Fuel System Primary Filter (Water Separator)
102
Warranty Section
112
Warranty Information
112
Reference Information Section
113
Reference Materials
113
Index Section
114
Index
114
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Perkins 854F-E34T Specifications
General
Engine Model
854F-E34T
Fuel System
Common Rail
Aspiration
Turbocharged
Bore
94 mm
Displacement
3.4 L
Torque
400 Nm
Cooling System
Liquid Cooled
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