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Perkins UA User Manual

Perkins UA
158 pages
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Table of Contents

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Perkins UA Specifications

General IconGeneral
BrandPerkins
ModelUA
CategoryEngine
LanguageEnglish

Summary

FOREWORD

Warning! Moving Parts

Warning about moving parts being obscured during engine operation, advising caution.

10 General Information

Safety Precautions

Information related to safety precautions and warnings for engine operation.

11 Specifications

Recommended Torque Specifications

Torque specifications for various fasteners and components.

12 Cylinder Head Assembly

Rocker Cover Removal and Fitting

Procedure for removing and fitting the rocker cover, including torque specifications.

Rocker Shaft Dismantle, Inspect, Assemble

Steps for dismantling, inspecting, and reassembling the rocker shaft.

Valve Springs Removal and Fitting (Head Fitted)

Instructions for removing and fitting valve springs with the cylinder head in place.

Cylinder Head Setscrew Removal and Fitting

Procedure for removing and fitting cylinder head setscrews, including torque values.

Cylinder Head Gasket Removal and Fitting

Steps for removing and fitting the cylinder head gasket.

Valve Guides Removal and Fitting

Instructions for removing and fitting valve guides.

12 Cylinder Head Assembly Operations

Rocker Assembly (Latest Engine) Removal and Fitting

Procedure for removing and fitting the rocker assembly on the latest engine models.

Rocker Assembly (Earlier Engines) Dismantle, Inspect, Assemble

Steps for dismantling, inspecting, and assembling the rocker assembly on earlier engine models.

Rocker Shaft (Latest Engines) Dismantle, Inspect, Assemble

Procedure for dismantling, inspecting, and assembling the rocker shaft for latest engines.

Valve Tip Clearance Check

How to check and adjust valve tip clearance.

13 Piston and Connecting Rod Assembly

Big End Bearing and Cap Removal and Fitting

Procedure for removing and fitting the big end bearing and cap.

Piston and Connecting Rod Assembly Dismantle and Assemble

Steps for dismantling and assembling the piston and connecting rod assembly.

Small End Bush Removal and Fitting

Procedure for removing and fitting the small end bush.

Piston Cooling Jets Removal, Fitting, Alignment

Procedure for removing, fitting, and checking alignment of piston cooling jets.

14 Crankshaft Assembly

Crankshaft Pulley Removal and Fitting

Procedure for removing and fitting the crankshaft pulley.

Rear Oil Seal Removal

Steps for removing the rear oil seal.

Rear Oil Seal Fitting

Procedure for fitting the rear oil seal.

Thrust Washer Removal and Fitting

Instructions for removing and fitting thrust washers.

Main Bearing Removal and Fitting (Crankshaft Positioned)

Procedure for removing and fitting main bearings with the crankshaft in position.

Main Bearing Cap Removal (Front and Rear)

Steps for removing the front and rear main bearing caps.

Front and Rear Bearing Cap Fitting

Procedure for fitting the front and rear bearing caps.

Crankshaft Removal

Steps for removing the crankshaft.

Wear Sleeve Fitting

Procedure for fitting a wear sleeve.

15 Timing Case and Drive Assembly

Timing Case Removal

Procedure for removing the timing case.

Timing Case Fitting

Procedure for fitting the timing case.

Front Oil Seal Removal and Fitting

Steps for removing and fitting the front oil seal.

Idler Gear Removal and Fitting

Procedure for removing and fitting the idler gear.

Idler Gear Bush Removal and Fitting

Instructions for removing and fitting idler gear bushes.

16 Cylinder Block Assembly

17 Engine Timing

18 Turbocharger

19 Lubrication System

20 Fuel System

21 Cooling System

22 Flywheel and Flywheel Housing

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