I-DRIVE TECHNICAL MANUAL PG DRIVES TECHNOLOGY
3.2.2 Aux 1 Connector ...................................................31
5 Drive Motors.................................................49
3.2.3 Tiller Interface Connector.......................................31
5.1 Gradient Performance ..........................................49
3.2.4 Programming Connector ......................................31
5.2 Freewheeling ......................................................... 50
3.3 Crimping................................................................32
6 Programming Connection ...........................50
3.4 Wire Gauge and Types ..........................................32
7 Batteries.......................................................50
3.5 Battery Connection................................................33
3.6 Motor Connection .................................................33
8 Mounting .....................................................51
3.7 Auxiliary 1 Output ...................................................33
8.1 Mounting the i-Drive............................................... 51
3.7.1 Solenoid Brake .......................................................33
8.1.1 i45 & i70 ................................................................ 51
3.7.2 Auxiliary 1 Other Modes .........................................33
8.1.2 i140 & i180 ............................................................ 52
4 Tiller Interface.............................................. 35
8.1.3 Orientation............................................................. 52
8.1.4 Position ..................................................................52
4.1 Throttle Potentiometer Configuration .....................35
8.1.5 Cables................................................................... 53
4.2 Speed Limiting Potentiometer / Belly Button Input.. 36
8.2 Mounting the i-Drive & i-Cover............................... 53
4.2.1 Speed Limiting Potentiometer Configuration.........36
8.2.1 i45 & i70 + i-Cover ................................................ 53
4.2.2 Belly Button Configuration...................................... 37
8.2.2 i140 & i180 + i-Cover ............................................ 54
4.3 Fused B+ Supply....................................................38
8.2.3 Orientation............................................................. 54
4.4 On/Off Switch.........................................................38
8.2.4 Position ..................................................................54
4.5 Status Indicator ......................................................38
8.2.5 Cables................................................................... 54
4.5.1 Status Indicator Diagnostic Setting ........................39
4.6 Slow/Fast Switch .....................................................40
9 Battery Gauge .............................................55
4.7 Reverse Switch / Auxiliary 3 Input / Reverse Direction
Switch
....................................................................40
10 Electromagnetic Compatibility (E.M.C.).......55
10.1 Emissions................................................................ 55
4.7.1 Reverse Switch.......................................................40
10.1.1 Motor Suppression ................................................ 55
4.7.2 Auxiliary 3 Input ......................................................40
10.1.2 Cables.................................................................. 55
4.7.3 Reverse Direction Switch........................................ 41
10.2 Immunity................................................................ 56
4.8 Auxiliary 2 Output ...................................................41
4.8.1 Diagnostic/Reverse Alarm...................................... 41
11 Electro-Static Discharge (E.S.D.)...................56
4.8.2 Brake Light .............................................................42
11.1 Electrical Masses ................................................... 56
4.8.3 Auxiliary 2 Other Modes ......................................... 42
11.2 Prevention of Flashover.......................................... 56
4.9 Auxiliary 3 Output ...................................................43
11.2.1 Control Panels....................................................... 57
4.10 0 Volts ....................................................................44
11.2.2 Electrical System to Chassis Paths ........................ 57
4.11 Inhibit 1 / Forward Direction Switch ........................44
11.2.3 Electrical Components......................................... 57
4.11.1 Inhibit 1 .................................................................44
11.2.4 Ensuring Repeatability .......................................... 58
4.11.2 Inhibit 1 Debounce............................................... 44
11.2.5 Drain Path Components ....................................... 58
4.11.3 Inhibit 1 Mode....................................................... 44
12 Production Tests ...........................................59
4.11.4 Inhibit 1 Target ......................................................45
4.11.5 Inhibit 1 Speed .....................................................45 12.1 Mounting ............................................................... 59
4.11.6 Inhibit 1 Operation................................................ 45 12.2 Cables and Connectors........................................ 59
4.11.7 Forward Direction Switch....................................... 46
12.3 Preset Settings........................................................ 59
4.12 Inhibit 2 / Tiller Switch..............................................46
12.4 Operational Test ....................................................59
4.12.1 Inhibit 2 .................................................................46 12.5 Test Drive................................................................ 59
4.12.2 Inhibit 2 Debounce............................................... 47 12.6 Soft-Stop Test .........................................................59
4.12.3 Inhibit 2 Mode....................................................... 47
4.12.4 Inhibit 2 Target ......................................................47
Chapter 3 – Programming....................................................61
4.12.5 Inhibit 2 Speed...................................................... 48
1 Introduction .................................................63
4.12.6 Inhibit 2 Operation ................................................48
1.1 SP1a & DTT ............................................................. 63
4.12.7 Tiller Switch ............................................................48
SK76977-07 4
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