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PG Drives Technology I-DRIVE Series User Manual

PG Drives Technology I-DRIVE Series
115 pages
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I-DRIVE CONTROLLER FAMILY
TECHNICAL MANUAL
SK76977-07

Table of Contents

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PG Drives Technology I-DRIVE Series Specifications

General IconGeneral
BrandPG Drives Technology
ModelI-DRIVE Series
CategoryController
LanguageEnglish

Summary

About this manual

Icons

Explains the icons used in the manual for best practice and safety.

Chapter 1 – Operation

Introduction and General Information

Overview of controller operation, handling, conditions, and manual usage.

Controller Controls

Details on various controls: On/Off, Status Indicator, Throttle, Tiller, Direction, Speed Limit, Belly Button, Slow/Fast, Alarm.

Preparing for Operation

Steps for getting ready to drive, tips for controller use, and driving techniques.

Safety and Precautions

Crucial safety precautions, hazards, and periodic safety checks for i-Drive.

Status Indication and Troubleshooting

Interpreting status indicators, self-help guide, and troubleshooting slow movement.

Battery Gauge and Machine Pushing

Reading battery gauge and guidelines for pushing the machine.

Chapter 2 – Installation

Documentation and i-Drive Versions

Information on i-Drive models, operation, dimensions, and settings.

Machine Immobilization and General Connections

Preventing unauthorized use, charger interlocks, and general connection guidelines.

Wiring Configurations and Connectors

Specific wiring for i45/i70, i140/i180, and details on connectors.

Tiller Interface and Throttle Configuration

Tiller interface, throttle types, speed limiting, Belly Button, and input functions.

Battery and Motor Connections

Details on connecting batteries, motors, and related safety.

Auxiliary Outputs and Inhibit Inputs

Configuration of Auxiliary 2, 3 outputs and Inhibit 1, 2 inputs.

Drive Motors, Mounting, and Freewheeling

Matching controllers to motors, gradient performance, freewheeling, and mounting.

EMC, ESD, and Production Tests

Guidelines for EMC, ESD, and essential production tests.

Chapter 3 – Programming

Introduction and Programming Tools

Overview of programmable parameters and available programming tools (SP1, DTT, PC).

Speed, Operation, and Throttle Parameters

Settings for machine speed, operation modes, and throttle response.

Battery, Inhibit, and General Configuration

Parameters for battery management, inhibit inputs, and general system settings.

Motor, Slope, and Belly Button Parameters

Motor limits, slope control, compensation, and Belly Button settings.

Memory Functions and Diagnostics

Accessing diagnostic logs and timers for fault analysis and system monitoring.

Chapter 4 – Diagnostics

Introduction to Diagnostics and Trip Detection

Objective of diagnostics and procedure for detecting trips using indicators.

Trip Types, Causes, and Servicing

Detailed list of trip types, their causes, and servicing defective units.

Chapter 5 – TruCharge Module

Introduction, Variants, and Dimensions

Overview, variants (Surface/Inset), and dimensions of the TruCharge Module.

Mounting, Wiring, and Connections

Instructions for mounting, wiring, connections, and ESD protection.

EMC and Production Tests

Guidelines for EMC, ESD, and essential production tests for the module.

Chapter 6 – Warning Summary

Introduction and General Warnings

Summarizes key warnings for safe operation, reliability, and warranty compliance.

Driving, Hazards, and Basic Checks

Warnings on driving technique, hazards, safety checks, and pushing the machine.

Programming, Servicing, and Settings Warnings

Warnings regarding programming, servicing, program settings, and charger interlocks.

Component and Connection Warnings

Warnings on motors, batteries, connectors, wiring, crimping, and programming interface.

Speed, Operation, and Safety Feature Warnings

Warnings on freewheeling, position, production tests, speed parameters, and safety features.

Chapter 7 – Specifications

Electrical Specifications

Table detailing electrical specifications for all i-Drive models.

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