PG DRIVES TECHNOLOGY I-DRIVE TECHNICAL MANUAL – INSTALLATION
It is the responsibility of the machine manufacturer to ensure that the mating female Fastons are
suitable for use on the intended application. PGDT accepts no liability for losses of any kind
arising from failure to comply with this condition.
3.2.1.2 i140 & i180
The battery and motor connections on the i140 and i180 controllers use M6 threaded holes. These are identified as B+, B-, M+
and M-. The controller is provided with suitable screws, spring washers and flat washers for fastening the battery and motor
cables. PGDT recommends the arrangement of screw, spring washer and flat washer as shown below.
Screws should not be tightened too more than 5.5Nm.
If alternate screws or bolts are used, it is essential that the thread insertion depth is less than
14mm. Damage to the controller may occur if this depth is exceeded.
When crimping the i140 & i180 high current connections, the use of AMP®, AMPower III™ or Solistrand™ copper tube terminals is
recommended.
It is the responsibility of the machine manufacturer to ensure that the high current crimp
connections are suitable for use on the intended application. PGDT accepts no liability for losses
of any kind arising from failure to comply with this condition.
3.2.2 Aux 1 Connector
The Aux 1 connector fitted to the i-Drive is a Molex ‘Mini-Fit Jr’ part.
The mating connector parts are as follows:
Molex ‘Mini-Fit-Jr.’ 2 socket receptacle: 39-01-2020
Molex ‘Mini-Fit-Jr.’ Crimp terminal: 39-00-0039
Refer to
Section 3.3 for crimping and extraction tool information.
3.2.3 Tiller Interface Connector
The tiller interface connector fitted to the i-Drive is a Molex ‘Mini-Fit Jr’ part.
The mating connector parts are as follows:
Molex ‘Mini-Fit-Jr.’ 14 socket receptacle: 39-01-2140
Molex ‘Mini-Fit-Jr.’ Crimp terminal: 39-00-0039
Refer to
Section 3.3 for crimping and extraction tool information.
3.2.4 Programming Connector
The programming interface connector fitted to the i-Drive is a Molex ‘Mini-Fit Jr’ part.
SK76977-07 31
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