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Pilous ARG 220 Plus User Manual

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ARG 180 • ARG 200 Plus • ARG 220 Plus • ARG 230 Standard • ARG 230
ARG 230 Plus • ARG 240 • ARG 240 Plus • ARG 290 Plus
INSTRUCTION MANUAL
Pilous − pásové pily, spol. s r.o.,
00 420 543 25 20 11, e−mail:pilous@pilous.cz
Kšírova 118 b, 619 00 Brno, Czech Republic
tel.: 00 420 543 25 20 10, fax:

Table of Contents

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Pilous ARG 220 Plus Specifications

General IconGeneral
BrandPilous
ModelARG 220 Plus
CategorySaw
LanguageEnglish

Summary

0. In General

0.1. Safety Provisions

Details essential safety instructions and warnings to prevent hazards during machine operation. Must be understood before use.

0.2. Scope of Use / Determination

Defines the machine's intended purpose and limitations for metallic materials, and manufacturer non-responsibility for other uses.

0.3. Operator Requirements

Specifies that only technically trained and safety-instructed persons may operate the machine, with checks and reporting procedures.

0.4. Machine Safety Equipment

Highlights the need for safety equipment and awareness of hazards, especially in the machining zone with the saw band.

0.5. Protective Covers

Explains the function of protective covers and when they may be removed, emphasizing safety precautions during operation.

1. Transport and Storage

1.1. Surface Treatment

Describes the machine's surface protection, including primer, varnish, and antirust oil on sliding surfaces.

1.2. Packing

Details the machine's packaging for transport, using a wooden frame and protective foil against weather influences.

1.3. Installation

Provides steps for positioning, leveling, and preparing the machine for operation, including coolant filling.

1.4. Dismantling

Outlines the procedure for safely dismantling the machine, including cleaning and preparing for transport or disposal.

1.5. Disposal

Advises on the proper disposal of the machine and used coolants as special waste, following country regulations.

2. Machine Data

3. Technical Data

4. Installation

4.1. Space Requirements

Specifies the necessary installation space around the machine and workplace, including recommendations for lighting and material handling.

4.2. Machine Installation

Details environmental conditions and protection measures required for machine installation, such as against humidity and dust.

4.3. Energy Supply Connection

Instructs that electrical connections must be performed by qualified electricians and details safety precautions.

5. Machine Description

5.1. Band Guide

Describes the band guidance system, which uses two guide heads with eccentric bearings and hard-metal guides.

5.2. Band Exchange, Tensioning, Adjustment

Explains the importance of timely band exchange and correct tensioning for cutting performance and band life.

5.3. Guide Heads Adjustment

Details the procedure for adjusting guide heads and bearings to ensure correct band guidance and optimize cutting quality.

5.4. Vice - Workpiece Clamping

Describes the machine's clamping mechanism, allowing cutting at various angles without handling the material.

5.4.1. Vice Side Clearance Setting

Provides a step-by-step guide for setting the vice side clearance on specific ARG models.

5.4.2. Cutting Angle Setting

Illustrates how to set different cutting angles using the revolving worktable and locking mechanisms on various ARG models.

5.5. Control Panel

Provides an overview of the control panel functions, buttons, and switches for operating the bandsaw.

5.5.1. Control Panel ARG 180-230 Standard

Details the controls and functions specific to the control panel of ARG 180, 200 Plus, 220 Plus, and 230 Standard models.

5.5.2. Control Panel ARG 230-290 Series

Details the controls and functions specific to the control panel of ARG 230, 230 Plus, 240, 240 Plus, and 290 Plus models.

5.6. Oil Damper - Feed Control

Explains the oil damper's function in adjusting or stabilizing the band cutting feed speed.

5.7. Cooling Equipment

Describes the coolant system, including the pump, coolant tray, and hoses, and its role in cooling and lubrication.

6. Saw Bands

6.1. Saw Band Design

Explains the construction and types of bimetallic and hardmetal saw bands, including tooth edge materials and hardness.

6.2. Band Tooth Selection

Provides tables and guidelines for selecting the correct band tooth size based on material and workpiece shape.

6.3. Workpiece Clamping

Discusses how correct workpiece clamping influences band life, cut quality, and precision, suggesting optimal methods.

6.4. Band Running-In

Details the procedure for running in new bands to ensure maximum tool life and optimal cutting performance.

6.5. Factors Influencing Band Life

Lists common issues and incorrect practices that can reduce band life or cause damage to the saw band.

6.6. Recommended Cutting Values

Presents a table of recommended band speeds and feed speeds for various materials to achieve optimal cutting.

7. Putting Into Operation

7.1. Safety Control

A pre-operation check to ensure the machine is in perfect technical condition and all covers are fitted correctly.

7.2. First Cut

Guides the user through the initial cut procedure, including workpiece setup, angle setting, and feed adjustment.

8. Machine Maintenance

8.1. Maintenance and Control

Outlines essential maintenance tasks, including cleaning, chip removal, coolant exchange, and cable checks.

8.2. Repairs

Stipulates that repairs must only be performed by qualified personnel with the machine powered off and secured.

9. Errors - Reasons and Elimination

10. Electrical Scheme and Device Layout

10.1. Electrical Scheme ARG 180-230 Standard

Presents the electrical wiring diagram for ARG 180, 200 Plus, 220 Plus, and 230 Standard bandsaw models.

10.2. Electrical Scheme ARG 230-290 Series

Presents the electrical wiring diagram for ARG 230, 230 Plus, 240, 240 Plus, and 290 Plus bandsaw models.

10.3. Electrical Device Layout ARG 180-230 Standard

Shows the physical layout of electrical components within the control panel for specific ARG models.

10.4. Electrical Device Layout ARG 230-290 Series

Shows the physical layout of electrical components within the control panel for specific ARG models.

11. Assembly

11.1. Guiding Heads Assembly

Provides an exploded view and parts list for assembling the band saw's guiding heads.

11.2. Idler Wheel Assembly

Details the components and assembly process for the bandsaw's idler wheel system.

11.3.1. Table, Pivot, Vice Assembly ARG 180

Lists parts and illustrates the assembly of the table, pivot, and vice for the ARG 180 model.

11.3.2. Turning Table & Pivot Assembly ARG 200/220 Plus

Lists parts and illustrates the assembly of the turning table and pivot for ARG 200 Plus and 220 Plus.

11.3.3. Vice Assembly ARG 200/220 Plus

Lists parts and illustrates the assembly of the vice mechanism for ARG 200 Plus and 220 Plus models.

11.3.4. Table, Pivot, Vice Assembly ARG 230/240

Lists parts and illustrates the assembly of the table, pivot, and vice for ARG 230 Standard, 230, and 240.

11.3.5. Table, Turning Table, Pivot, Vice Assembly ARG 230+/240+/290+

Lists parts and illustrates the assembly of the table, turning table, pivot, and vice for ARG 230 Plus, 240 Plus, and 290 Plus.

11.4. Drive Assembly

Details the components and assembly steps for the bandsaw's drive mechanism, including gearbox and motor.

11.5. Oil Damper Assembly

Shows the parts and assembly procedure for the oil damper system used for feed control.

11.6. Coolant Assembly

Illustrates the components and assembly of the coolant system, including tank, pump, and hoses.

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