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Pitney Bowes Relay 7000 User Manual

Pitney Bowes Relay 7000
202 pages
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Operator Guide
International English Edition
SV63136 Rev. A
August 1, 2015
Relay™
5000/6000/7000/8000
Shipping & Mailing
Inserter
Document Inserting System

Table of Contents

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Pitney Bowes Relay 7000 Specifications

General IconGeneral
BrandPitney Bowes
ModelRelay 7000
CategoryDocument Inserting Systems
LanguageEnglish

Summary

Introduction

Safety Information

Essential precautions for safe operation, electrical safety, and handling materials.

Warning Labels

Explanation of cautionary labels used on the system to alert users of potential hazards.

Meet the Inserting System

About the Control Panel

Overview of the control panel components and their functions.

Access Rights

Explanation of the two security modes and three user access levels available on the system.

Basic Operation

Connecting to Power

Instructions for connecting the inserting system to a power source.

Powering Up

Steps to power up the inserting system using the ON/OFF switch.

Home Screen

Description of the Home screen, its functions, and navigation options.

Job Overview

Overview of the five steps involved in running, creating, or editing a job.

Selecting the Job

Procedure to select a job from the Home screen or Menu options.

Setting Up Feeders and Loading Materials

Tasks for setting up the system, including attaching trays and loading material.

Loading Material into the Trays

Guidelines for loosening material and loading it into trays.

Loading the High Capacity Envelope Feeder (HCEF)

Procedure for loading envelopes into the HCEF and adjusting guides.

Making Pre-Run Adjustments

Adjustments needed before running a job, focusing on envelope opener settings.

Adjusting the Envelope Openers

Procedure for adjusting envelope openers for proper alignment and job accuracy.

Running a Trial Piece

Procedure to run a trial piece to verify system function and mail piece accuracy.

Reviewing the Job Settings

How to review job settings before starting the job for accuracy.

Starting the Job

Steps to start running the job once the trial piece is verified.

Creating a Job

Steps to create a new job, define mail piece contents, and select settings.

Envelope Options

Details on options for envelope name, size, window, type, seal, and depth.

Fold Options

Information on fold types, auto fold lengths, and fold length settings.

Sheet Options

Options for sheets, including name, control document, type, personalization, quantity, page order, and length.

Insert Options

Options for inserts: type, personalization, quantity, page order, and length.

Editing a Job

Steps for editing a job, including changing characteristics and modifying settings.

Adding an Item

Steps to add an outer envelope, sheet, insert, or large booklet to a mail piece.

Advanced Operation

Saving a Job

Procedure for saving new jobs or edits, requiring supervisor/manager access.

Deleting a Job

How to delete jobs from the Saved Jobs list, with limitations noted.

Assigning User IDs and Passwords

Steps for manager-level users to assign user IDs and passwords.

Enabling and Disabling the High Capacity Sheet Feeder (HCSF)

Instructions on how to enable or disable the HCSF feeder via the control panel.

Troubleshooting and Maintenance

Handling Material Stoppages

Overview of how the system responds to stoppages and the general procedure.

Clearing a Stoppage

Steps to clear a stoppage, including using error messages and covers.

Troubleshooting Tables

Reference tables for identifying and resolving common startup and control panel problems.

Replacing the Moistener Wick

Step-by-step guide for replacing the moistener wick cartridge.

Replacing the Moistener Brushes

Procedure for replacing the moistener brushes when they show wear.

Specifications

Component Specifications

Specifications for various system components like feeders, folder, and stackers.

Outer Envelopes

Envelope construction, material, size, and throat definitions for insertion.

Inserts

Definition of inserts, acceptable paper types, grain, printing, coating, and specifications.

Sheets

Definition of sheets, material substrates, grain, printing, coating, and laser-printed material.

High Capacity Sheet Feeder (HCSF) Material Specifications

Material specifications for HCSF, including general information and sheets.

Add-On Modules

High Capacity Sheet Feeder (HCSF)

Details on the HCSF module, its attachment, and how sheets are transported.

Loading the HCSF

Step-by-step guide for loading sheets into the HCSF trays.

Adjusting the HCSF Guides

Procedure to adjust HCSF guides for different sheet widths for new jobs.

Flats Sealer

Description of the Flats Sealer module for sealing flat envelopes and its downstream attachments.

Connect+ MMI

Enables communication between inserter and Connect+ mailing systems via USB.

Scanning

OMR

Purpose of OMR scanning for mail piece integrity and criteria for OMR marks.

BCR

Explanation of barcodes, including types (Code 3 of 9, I2of5, 2D) and orientation.

Scanning Features

Features like Dynamic Envelope Selection for creating scanning jobs.

Setting Up a New Scan Configuration

Steps to set up scan configurations, including using worksheets and entering settings.

Setting Up an OMR Scan Configuration

Procedure to set up an OMR scan configuration, including creating new items and functions.

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