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Polaris 2004 Sportsman 6x6 - Page 80

Polaris 2004 Sportsman 6x6
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77
MAINTENANCE AND LUBRICATION
Periodic Maintenance Schedule
Item Hours/
Miles
Frequency Remarks
" Engine oil 100 hrs./
1000 mi.
6 months Check level daily; break-in
service at one month;
change oil more often in c old
weather use
Oil filter 100 hrs./
1000 mi.
6 months Replace with oil change
Coolant 100 hrs. 6 months Inspect strength seasonally;
pressure test annually
Breather hose 100 hrs. 6 months Inspect
J Valve clearance 100 hrs. 12 months Inspect; adjust
J Fuel system 100 hrs. 12 months Check for leaks at tank cap,
lines, fuel valve, filter, pump
and carburetor; replace lines
every two years.
J Fuel filter 100 hrs. 12 months Replace annually
Radiator 100 hrs. 12 months Inspect; clean surface
Cooling system 100 hrs. 12 months Inspect hoses
Engine mounts 100 hrs. 12 months Inspect
Spark plug 100 hrs. 12 months Inspect; replace if necessary
" Front hubs 100 hrs. 12 months Change fluid annually
J Clutches (drive
and driven)
100 hrs. 12 months Inspect; clean
J Shift selector
box
200 hrs. 24 months Change oil every two years
J Brake fluid 200 hrs. 24 months Change fluid every two years
Spark arrestor 300 hrs. 36 months Clean out
Headlight aim As required As required Adjust if necessary
J Toe adjustment As required As required Periodic inspection; adjust
when parts are replaced
Recoil housing As required As required Drain moisture after operat-
inginwater
Idle speed As required As required Adjust
" More often under severe use, such as dirty or wet conditions
L Emission Control System Service (California)
J Dealer service item

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