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Polaris 2004 Sportsman 6x6 - Page 79

Polaris 2004 Sportsman 6x6
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76
MAINTENANCE AND LUBRICATION
Periodic Maintenance Schedule
Item Hours/
Miles
Frequency Remarks
J Brake pads 10 hrs./
100 mi.
Monthly Inspect for wear periodically
"
L
Breather filter 20 hrs. Monthly Inspect; replace annually
and as needed
Battery 20 hrs. Monthly Inspect and clean terminals;
check fluid level
" Transmission
oil level
25 hrs. Monthly Inspect monthly; change
annually
" General lubrica-
tion
50 hrs. 3 months Lubricate all fittings, pivots,
cables, etc.
J Throttlecable/
ETC switc h
50 hrs. 6 months Inspect before each use; ad-
just, lubricate, replace if nec-
essary
Choke (enrich-
er) cable
50 hrs. 6 months Inspect; adjust, lubricate, re-
place if necessary
Carburetor float
bowl
50 hrs. 6 months Drain bowl periodically and
prior to storage
" Rear suspen-
sion
50 hrs. 6 months Inspect; tighten fasteners
" Drive chains 50 hrs. 6 months Inspect daily; adjust and lu-
bricate if needed
J Drive belt 50 hrs. 6 months Inspect; adjust; replace if
necessary
Shift linkage 50 hrs. 6 months Inspect; lubricate, adjust
J Steering 50 hrs. 6 months Inspect before each use; lu-
bricate
" Rear axle /
Center axle
50 hrs. 6 months Inspect bearings; lubricate
" Front suspen-
sion
50 hrs. 6 months Inspect; lubricate; tighten
fasteners
" More often under severe use, such as dirty or wet conditions
L Emission Control System Service (California)
J Dealer service item

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