6.9
ENGINE
17. Insert a cable tie (3) around the coolant line and the throttle
cable at the top of the coolant line.
18. Install the throttle body on the intake boots.
19. Tighten the clamps on the throttle body.
20. Check oil pump alignment, and adjust to specification if
needed. ‘OIL PUMP ADJUSTMENT” on page 3.22
21. Check throttle cable free play, and adjust to specification.
‘THROTTLE LEVER FREE PLAY” on page 3.24
22. Attach the TPS harness (4) to the TPS sensor, and route a
cable tie (5) around the base of the sensor and the harness.
23. Attach the coolant line coming from the head to the right
hand side of the throttle body.
24. Install oil tank. ‘OIL TANK INSTALLATION” on
page 12.3
25. Install the coolant bottle. See “COOLANT TANK
INSTALLATION” on page 12.3
26. Hook up the exhaust valve lines back onto the base of the
exhaust valve.
27. Orientate the center crankshaft supply line (6) so that it is
closer to the engine and the fuel line (7) and the wiring
harness away from the engine. This supply line has heat
tape on the outside to protect it from heat.
28. Install the fasteners to the oil/coolant bottles.
29. Install the thermostat hose to the front of the head.
30. Insert the right hand engine brace by loosely installing the
rear center fastener (8) in first. This will enable you to
move the brace to center it.
31. Adjust the front of the brace so that the centering rivet is in
its place on the brace.
32. Install the three other fasteners on the front portion of the
brace.
NOTE: The middle front fastener has the hose
holder on the back side.
33. Torque all fasteners to 12 ft-lb (16Nm).
34. Install the fender plug.
3
TPS
4
5
7
6
Cable straps
8
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