3.5
MAINTENANCE
INSPECTONS
CYLINDER HEAD INSPECTION
Inspect each piston dome area of the cylinder head for warping
by placing a straight edge across the dome area.
With a feeler gauge measure any gap under the straight edge.
Replace cylinder head if measurement exceeds the service
limit of .003" (.08mm).
NOTE: Cylinder head warp service limit is:
.003”(.08mm).
Seat Latches I
Rear Wheel Idler Bolts I I I I I I
Idler Bolt Jam Nut I I I I I
Rear Suspension Pivot Shafts L L L
Handle Bar U-Joint L L L
Camber Alignment I I I
Handlebar Centering I
Track Alignment I I I I I I
Track Tension I I I I I
Rail Slide Condition I I
Chaincase Oil I I I I R I
Injection Oil Level I
Table 3-1: Maintenance Intervals
Item
Pre-Ride
Frequency Miles (km)
Pre-
Season
150 (240) 500 (240) 1000 (1600) 2000 (3200)
I:Inspect (clean, adjust, tighten, lubricate, replace if necessary) C:Clean R:Replace L:Lubricate
Limit .003” (.08mm)
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