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600 Switchback 2016
Polaris 600 Switchback 2016 User Manual
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Polaris Industries Inc.,
2100 Hwy
. 55, Medina, MN 55340
Part No. 9925073 Rev 01 Printed in USA
*9925073 *
178
Table of Contents
Table of Contents
5
Introduction
7
Preservation of the Environment
8
Vehicle Identification Numbers
9
Engine Serial Number
10
Key Identification
10
Safety
11
Operator Safety
12
Riding Position
13
Riding Apparel
14
Disabled Operators
15
Survival Preparation
15
Rider Capacity
16
Driver Awareness
17
Driving on Slippery Surfaces
19
Ice and Snow Build-Up
19
Inadequate Snow Conditions
19
Operating in Deep Snow
19
Driving Downhill
20
Driving in Hilly Terrain
20
Drive Belt
21
Intake Silencer
21
Driving Responsibly
22
Pressure Cap Warning
24
Track Warning
24
Operation Warning
26
Features
28
Features
29
Features
30
Features
31
Features
32
Features
33
Fuel Type Selection
33
Features
35
Features
36
Features
37
Features
38
Features
39
Features
40
Features
41
Features
42
Features
43
Features
44
Features
45
Features
46
Features
47
Features
48
Features
49
Features
50
Features
51
Features
52
The Perfect Fit
53
Experience
54
Handlebar Adjustments
62
Riser Angle
62
Handlebar Angle
63
Traction Products
66
Carbide Skags
67
Wear Strips
67
Pre-Ride Inspections Pre-Ride Checklist
68
Pre-Ride Inspections
68
Item See Page
69
Pre-Ride Suspension Inspection
69
Before Starting the Engine
70
Throttle Lever
70
Parking Brake Lever Lock
72
Recoil Rope
73
Start the Engine and Check
74
Steering System
73
Operation
75
Ignition Switch
75
Starting the Engine
76
Break-In Period
77
Oil Injection System
78
Slide Rail and Track Cooling
79
Fuel Recommendation
81
Fuel System Deicers
81
Low Oil Level
82
Daily Storage
88
Maintenance
89
Emission Control Information
89
Rear Wheel Idler Bolts
93
Diagnostic Display Code Definitions
94
Diagnostic Codes
95
Side Panels (Opening/Removing)
96
Driveshaft Bearing
100
Chaincase Oil
100
Fuel Pump
103
Intake Filters
104
Spark Plug Recommendations
105
Spark Plugs
105
Spark Plug Inspection
106
Spark Plug Condition
106
Cooling System
107
Coolant Level
107
Flushing the Cooling System
108
Bleeding the Cooling System
108
Exhaust System
110
Drive Chain Tension
111
Hydraulic Brake Inspection
112
Brake Components
112
Brake Fluid
113
Bleeding the Hydraulic Brake System
114
Clutch System
116
Clutch Alignment Offset
116
Drive Belt Condition
117
Drive Belt Deflection Adjustment
118
Drive Belt Removal
119
Drive Belt Installation
120
Track Inspection
121
Track Lubrication
121
Track Tension
122
Skags (Wear Bars)
93
Ski Saddle and Spindle Bolts
93
Suspension Mounting Bolts
93
Track Alignment/Condition
124
Front Suspension Inspection
125
Ski Alignment
126
Steering System
126
Ski Toe Settings
126
Ski Skags
127
Control Arm Pivot Adjustment
128
Rear Suspension
129
Rail Slide Wear
130
Battery Removal
131
Battery Installation
133
Battery Charging
134
Cleaning and Preservation
137
Battery Storage
137
Electrical Connections
138
POLARIS Products
139
Specifications
140
Troubleshooting
160
Suspension Troubleshooting
163
Drive Belt Troubleshooting
164
Warranty
165
Limited Warranty
166
Maintenance Log
173
Index
176
4
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Polaris 600 Switchback 2016 Specifications
General
Brand
Polaris
Model
600 Switchback 2016
Category
Offroad Vehicle
Language
English
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