Polaris 800 Pro X User Manual

Name: Polaris 800 Pro X
Brand: Polaris
Rating: 5 (1 reviews)

129 pages

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2004

PRO X

Snowmobiles

2004

PRO X

Snowmobiles

Owner's Manual

for Vehicle Maintenance

and Safety

Owner's Manual

for Vehicle Maintenance

and Safety

Table of Contents7
Introduction9
- Important Notes for Owners and Drivers9
- Preservation of the Environment10
Introduction11
Vehicle Identification Numbers11
Safety12
- Operator Safety12
Safety14
- Survival Preparation14
- Disabled Operators15
- Riding Apparel15
- Riding Position15
- Excessive Speed16
- Ice and Snow Build-Up16
- Driver Awareness17
- Driving in Hilly Terrain18
- Clutch Guard19
- Drive Belt19
- Driving Downhill19
- Powder Snow Operation20
- Cold Weather Drive-Away21
- Driving on Slippery Surfaces21
- Intake Silencer21
- Rider Capacities22
- Driving Responsibly23
  - Windchill/Temperature Charts24
  - Clutch Cover Warning25
  - Pressure Cap Warning25
- Safety Decals and Locations25
- Passenger Warning26
- Operation Warning28
Track Warning26
Features and Controls30
- Features and Controls32
- D.e.t. Flash Signals33
- D.e.t. Troubleshooting33
- Front Suspension Adjustments34
- Shock Absorber Components35
The Perfect Fit34
- The Perfect Fit36
- Front Springs37
- Shock Valving37
- Suspension Performance Tips38
- Suspension Coupling42
- Weight Transfer During Acceleration44
- Handlebar Adjustments45
- Handlebar with Riser Block45
- Traction Products47
- Wear Strips49
Pre-Ride Inspections50
- Before Starting the Engine50
- Brake Lever Travel51
- Hydraulic Brakes51
Pre-Ride Inspections52
- Track Inspection53
- Start the Engine and Check54
Operation55
- Starting a Cold Engine55
- Starting the Engine55
- Engine Break-In56
- Starting a Warm Engine56
- Oil Recommendations57
- Variable Exhaust System57
Operation57
- Oil Injection System57
- Track Warm-Up58
- Premium Fuel Switch60
- Fuel Reserve Capacity61
- Fuel System Deicers61
- Low Oil Level61
- Low Oil Indicator Light62
- Jetting Guidelines63
- Engine Stop Switch64
- Throttle Lever65
- Emergency Stopping66
- Emergency Starting67
- Reverse Operation68
Altitude Setting69
Maintenance71
- Daily Storage71
- Maintenance Chart72
Maintenance73
- Maintenance Log74
  - Polaris Products76
  - Suspension and Steering76
- Choke and Cable78
- Driveshaft Bearing Greasing78
- Jackshaft Bearing Greasing78
- Throttle Cable78
- Chaincase Oil Level79
- Spark Plugs80
- Intake Filter82
  - Water Pump Belt Inspection83
  - Water/Sediment Trap Service84
- Oil Filter85
- Exhaust System87
- Coolant Level88
- Coolant Mixture88
- Flushing the Cooling System89
- Bleeding the Cooling System90
Drive Chain Tension91
- Hydraulic Brake Inspection92
- Brake Components93
- Brake Fluid94
- Bleeding the Hydraulic Brake System95
- Headlight Adjustment96
- Clutch System98
Drive Belt Removal99
- Drive Belt Installation99
- Clutch Center Distance100
- Clutch System100
- Drive Belt Adjustment100
- Torque Stop100
- Chain Tension101
- Oil Level101
- Tool Kit101
- Fall Tune-Up102
- For Your Protection102
  - Track Tension103
  - Track Tension Data103
- Track Alignment104
- Track Lubrication105
- Steering System106
- Ski Alignment107
- Skag Replacement108
- Ski Skags108
- Suspension Maintenance109
- Cleaning and Preservation110
- Controls and Linkage110
- Clutch and Drive System111
- Electrical Connections112
Transporting the Snowmobile113
Polaris Products114
Troubleshooting115
- Suspension Troubleshooting118
- Belt Troubleshooting119
Warranty120
Limited Warranty121
Index126
Index128

Questions and Answers:

M
Matthew LawsonJul 26, 2025
What to do if my Polaris Offroad Vehicle has poor quality fuel?
- D
  Denise MortonJul 27, 2025
  If your Polaris Offroad Vehicle is experiencing issues due to poor quality fuel, the suggested solution is to replace the existing fuel with higher quality fuel.
A
Adam QuinnAug 10, 2025
How to fix improper jetting on a Polaris 800 Pro X Offroad Vehicle?
- T
  Timothy LeeAug 10, 2025
  If your Polaris Offroad Vehicle has improper jetting, you should verify and adjust the jetting according to the jetting chart.