BRAKES
9.11
Front Brake Pad Thickness:
New: 298² (7.0 mm) ± .007 (.178 mm)
Service Limit: 150² /3.81mm
FRONT PAD ASSEMBLY
1. Lubricate mounting bracket pins with a light film of
Polaris Premium All Season Grease, and install
rubber dust boots.
Polaris Premium All Season Grease
(PN 2871423)
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction
material facing each other. Be sure pads and disc
are free of dirt or grease.
3. Install caliper on hub strut, and torque mounting
bolts.
Front Caliper Mounting Bolts
Torque 18 ft. lbs. (25 Nm)
4. Slowly pump the brake pedal until pressure has
been built up. Maintain at least 1/2² (12.7 mm) of
brake fluid in the reservoir to prevent air from
entering the brake system.
PAD ADJUSTMENT
1. Install the adjuster screw and turn clockwise until
stationary pad contacts disc, then back off 1/2
turn (counterclockwise).
2. Be sure fluid level in reservoir is up to MAX line
inside reservoir and install reservoir cap.
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