BRAKES
9.23
REAR BRAKE CALIPER
EXPLODED
VIEW
PIN BOOT
BALL BEARING
ACTUATOR
BALL TRACK
GASKET
BRACKET
LEVER
JAM NUT
HEX BOLT
PLUNGER
WASHER
COMPRESSION
SPRING
O--RINGS
BLEED
SCREW
PISTON
SEALS
BRAKE PADS
BRACKET
MOUNT
CALIPER
HOUSING
35--60 IN. LBS.
(4--6.5 NM)
(Finger Tight)
ADJ.
SCREW
DURING ASSEMBL
Y
APPLY POLARIS ALL
PURPOSE GREASE
APPLY POLARIS DOT 3 BRAKE
FLUID TO COMPONENT
3
3
3
REAR BRAKE DISC
INSPECTION
1. Visually inspect disc for scoring, scratches, or
gouges. Replace the disc if any deep scratches
are evident.
2. Usea0-1² micrometer and measure disc
thickness at 8 different points around perimeter of
disc. Replace disc if worn beyond service limit.
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