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Polaris PRO HD 3500 - User Manual

Polaris PRO HD 3500
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APPLICATION
Verify accessory fitment at Polaris.com.
BEFORE YOU BEGIN
Read these instructions and check to be sure all parts and tools are accounted for.
Please retain these installation instructions for future reference and parts ordering
information.
KIT CONTENTS
This Kit includes:
REF
QTY PART DESCRIPTION
PART NUMBER
1 1 Winch Mount Bracket 1022610
2 1 Winch Assembly, 3500 HDDS 2206383
3 1 Latch Hook 2411836
4 1 Control Box **
5 1 Rope 2878888
6 1 Wireless Remote Kit 2879316
7 1 Winch Cable, Yellow 6 GA 4013468-750
8 1 Winch Cable, Blue 6 GA 4013469-665
Instr 9927476 Rev 01 2016-11 Page 1 of 12
P/N 2882243
POLARIS
®®
PRO HD 3500 WINCH KIT

Questions and Answers

  • C
    Christopher BensonJul 28, 2025
    What to do if my Polaris PRO HD 3500 winch will not operate?
    • K
      kyle01Jul 28, 2025
      If your Polaris Automobile Accessories winch isn't working, start by checking if the contactor is getting power and ensure the vehicle key is turned on. Verify that the wireless remote is powered on. Inspect all connections to ensure they are correctly connected. A direct connection of the wired handlebar switch from the vehicle's main wire harness to the contactor can help determine if the winch will operate directly. Also, check the fusebox for the 10A accessory circuit and voltage, especially on the orange wires near the steering post.
  • D
    Dustin HallAug 3, 2025
    Why is my Polaris PRO HD 3500 winch operating too slowly?
    • P
      Paul BrockAug 3, 2025
      If your Polaris Automobile Accessories winch is operating too slowly, first ensure the gear knob is set to the appropriate gear. Remember that the winch is designed to operate slowly in Low gear. If it's in High gear, check for any load on the rope or if the rope is tangled within the spool area. Clear any obstructions and ensure the rope isn't bound up or under tension.
  • J
    Jason BrennanAug 9, 2025
    What to do if my Polaris Automobile Accessories winch operates in one direction only?
    • H
      hollowaybeckyAug 9, 2025
      If your Polaris Automobile Accessories winch only operates in one direction, examine the connections of the autostop fairlead. If the winch only operates outward, make sure the black rubber puck isn't touching the aluminum fairlead. If it operates inward even when the puck is touching, check the connections of the Autostop control box. Also, if the winch operates inward but not outward when the rubber puck is touching the fairlead, verify the wire colors match on both sides of the connectors to prevent switched wires.
  • M
    martinezheatherAug 14, 2025
    Why will my Polaris PRO HD 3500 winch not change gears?
    • R
      Roger MeltonAug 15, 2025
      If your Polaris Automobile Accessories winch won't change gears, it's likely because the rope is under load. The gears are intentionally difficult to shift under tension to prevent accidents. Ensure there's no tension on the rope and that it isn't bunched up or bound inside the spool area. Briefly operate the winch before attempting to shift gears again.
  • R
    raybradAug 21, 2025
    What to do if my Polaris Automobile Accessories winch makes noise but the rope does not move?
    • N
      Natalie FuentesAug 21, 2025
      If your Polaris Automobile Accessories winch is making noise but the rope isn't moving, and you hear a clicking sound when you press the winch control, check the connections between the winch and the contactor. Also, make sure the winch is in gear. If the winch is in gear and still doesn't move, a dealer should inspect it.

Summary

Before You Begin

Read Instructions and Check Parts

Read installation instructions and verify all parts and tools are accounted for.

Installation Instructions

Electrical Safety Warning

Warning regarding disconnecting battery cables in the correct order to prevent electrical arcs.

Winch Assembly

Winch Installation

Control Box and Receiver Installation

Reinstallation and Final Checks

Autostop and Gear Selection

Rapid Recovery Winch Function

Troubleshooting

Winch Not Operating Issues

Diagnosing and resolving issues like dead battery, no power, or incorrect connections.

Winch Direction and Noise Issues

Troubleshooting one-way operation, noise without movement, or incorrect gear issues.

Troubleshooting Continued

Slow Operation and Gear Shifting Problems

Resolving issues with slow winch operation or inability to change gears.

Polaris PRO HD 3500 Specifications

General IconGeneral
Gear TrainPlanetary
FairleadRoller
Weight25 lb (11.3 kg)
TypeWinch
Rated Line Pull3, 500 lb (1588 kg)

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