Vehicles subjected to severe use must be serviced at 50% of the stated interval.
Examples of Severe Use: Frequent immersion in mud, water, or sand, constant
high RPM use, prolonged low-speed heavy load operation, extended idle, and
short trip cold weather operation.
EVERY 100 HOURS / 1000 MILES (1600 KM) OR YEARLY
Air Filter
Replace air filter. Ensure proper installation of
filter and airbox cover. Inspect ducts and
screens; clean as necessary.
Battery
Check terminals; terminals should be tight and
free of corrosion. Clean, test, and replace as
necessary.
Brake Pad Wear
Inspect; replace as needed.
Clutches*
Inspect bushings, rollers, wearable parts;
clean; replace worn parts. Inspect drive belt.
Cooling System
Fluid level inspection; inspect for fluid leaks;
add coolant if needed. Inspect coolant strength
seasonally; pressure test system yearly.
Drive Belt
Inspect; replace as needed.
Engine Breather Inspect; clean as needed.
Engine Oil and Filter Change the engine oil and filter.
Exhaust Silencer / Pipe Inspect for leaks or damage.
Front Gearcase Fluid
Change fluid.
Front / Rear Suspension Lubricate (if applicable).
Fuel System*
Cycle key to pressurize fuel pump; check for
leaks at fuel system connections, check for
leaks at fill cap.
General Lubrication
Locate all applicable fittings and grease.
Parking Brake (if
applicable)*
Inspect and adjust as needed.
Spark Arrestor
Clean out.
Spark Plugs Inspect; replace as needed.
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MAINTENANCE