IX
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
© Copyright Polaris Inc.
IX.1
A
Air Box / Air Filter
Assembly View ......................................................5.12
Removal / Installation ..............................................5.14
Air Filter
Service ................................................................2.22
Air Intake Inspection
Engine .................................................................2.23
PVT.....................................................................2.23
Assembly View
Dash ...................................................................11.8
Front Fenders........................................................ 11.8
Hood ................................................................... 11.8
AWD
Diagnosis .............................................................8.14
Operation .............................................................8.13
AWD/2WD/TURF Switch.............................................12.5
B
Balance Shaft Installation...................................3.83, 3.135
Balance Shaft Removal / Inspection .....................3.76, 3.128
Balance Shaft Timing ........................................3.83, 3.135
Ball Joint
Replacement.........................................................9.16
Battery
Charging ..............................................................2.38
Fluid Level ............................................................2.37
Installation ............................................................2.38
Removal...............................................................2.37
Removal/Installation ............................................. 12.31
Storage ................................................................2.38
Battery Maintenance ..................................................2.37
Boot
Inspection (CV)......................................................2.27
Brake
Brake Warning System .......................................... 10.35
Brake Burnishing..................................................... 10.11
Brake Pedal
Replacement.........................................................10.9
Brake Switch .................................................... 10.8, 12.6
Brake System
Assembly View ......................................................10.6
Assembly View (CREW) ..........................................10.7
Bleeding............................................................. 10.10
Operation .............................................................10.5
Brake,
Brake Pedal Switch Inspection ................................ 10.36
Brake Warning System Inspection............................ 10.36
Brakes
Brake Vibration ......................................................1.96
Brakes Lock ..........................................................1.97
Disc Inspection .............................................2.36, 10.33
Fluid Inspection .....................................................2.35
Hose / Fitting Inspection ..........................................2.35
Overheating ..........................................................1.97
Pad Inspection.................................... 2.35, 10.12, 10.27
Performance Issues................................................1.97
System Break-In ..................................................... 2.4
Troubleshooting Brake Noise ....................................1.96
Break Even Test...................................................... 12.25
Break-In
Brake System......................................................... 2.4
Engine and Drivetrain............................................... 2.4
PVT...................................................................... 2.4
Vehicle.................................................................. 2.4
Breather
Hose ...................................................................2.13
Valve Inspection.....................................................2.13
C
Caliper
Front (CREW)...................................................... 10.20
Camshaft
Bore Inspection.............................................. 3.49, 3.95
Chain and Guide Service ................................. 3.50, 3.96
Decompression Mechanism ............................. 3.50, 3.95
Inspection..................................................... 3.49, 3.95
Installation / Timing........................................3.65, 3.116
Removal....................................................... 3.48, 3.93
Sprocket Inspection ........................................ 3.49, 3.94
Timing - Quick Reference................................3.67, 3.119
Cargo Box
Installation .......................................................... 11.15
Removal............................................................. 11.15
Charging System Flow Chart ..................................... 12.28
Circuit Breaker............................................... 12.23-12.24
Clutch Chart....................................................... 1.19, 6.3
Clutch Weights .........................................................6.15
Clutch, Starter One Way ....................................3.85, 3.136
Clutching
Torque Specifications ............................................... 6.2
Cold Weather Operation .............................................. 2.3
Compression Test .....................................................2.12
Coolant
Level Inspection.....................................................2.16
Strength and Type ..................................................2.19
Coolant Drain / Radiator Removal.................................3.22
Cooling System
Bleeding...............................................................3.24
Drain ...................................................................2.20
Hoses ..................................................................2.19
Overview ..............................................................2.16
Pressure Cap Test..................................................3.21
Pressure Test ........................................................3.21
Radiator ...............................................................2.20
Troubleshooting ............................................. 1.69, 3.32
Cooling System Diagram ............................................3.20
Cooling System Specifications .....................................3.21
CPS Replacement...................................................... 4.9
Crankcase
Assembly ....................................................3.81, 3.133
Identification........................................................ 3.109
Sealant Path .........................................................3.37
Separation ...................................................3.75, 3.127
Crankcase Bearings .........................................3.78, 3.130
Crankcase Breather Service ...............................3.75, 3.127
Crankcase, Disassembly ...................................3.69, 3.121
Crankcase, Inspection.......................................3.80, 3.132
Crankshaft
Inspection....................................................3.77, 3.129
Removal......................................................3.77, 3.129
Crankshaft Position Sensor (CPS)
Overview ............................................................... 4.7
Test ...................................................................... 4.7
CV Shaft Boot
Inspection.............................................................2.27
Cylinder
Misfire..................................................................1.87
Cylinder Head
INDEX