IX.2
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
© Copyright Polaris Inc.
Combustion Chamber Cleaning......................... 3.54, 3.99
Disassembly ................................................. 3.51, 3.97
Identification........................................................ 3.108
Inspection..................................................... 3.52, 3.98
Removal....................................................... 3.51, 3.96
Warp ........................................................... 3.52, 3.98
D
Dash .................................................................... 11.17
Dash Instruments and Controls .................................... 11.7
Decal Replacement ................................................. 11.19
Decompression.........................................................3.95
Diagnostic ...............................................................1.59
Engine Cranks but does Not Start ..............................1.62
No Crank No Start or Slow Crank...............................1.64
Over Heating.........................................................1.65
Warning Lights.......................................................1.66
Diagnostic Codes, Instrument Cluster .......................... 12.13
Diagnostic Trouble Codes (ETC) ..................................5.27
Differential Assembly .................................................7.25
Differential Disassembly .............................................7.22
Differential Solenoid...................................................12.6
Digital Wrench®
Communication Errors.............................................1.72
ECU Reprogramming..............................................1.74
Feature Map..........................................................1.73
Guided Diagnostics ................................................1.70
Polaris Mobile Digital Wrench® (PMDW) .....................1.74
Serial Number Location ...........................................1.72
Software Installation and Updates..............................1.71
Software Overview .................................................1.70
Special Tools.........................................................1.70
Disassembly, Engine Lower End..........................3.69, 3.121
Drive Belt.................................................................. 6.9
Drive Clutch
Assembly .............................................................6.22
Assembly View ......................................................6.13
Bushing Service.....................................................6.19
Button to Tower Clearance .......................................6.17
Disassembly .........................................................6.14
Spider Removal .....................................................6.16
Drive Clutch, Operation ............................................... 6.4
Drive Shaft
Assembly View ......................................................8.44
Installation (front) .................................................... 8.9
Installation (rear) ....................................................8.38
Removal (front)....................................................... 8.8
Removal (rear).......................................................8.38
Driven Clutch
Assembly .............................................................6.25
Assembly View ......................................................6.23
Disassembly .........................................................6.24
Driven Clutch, Operation.............................................. 6.4
Driveshaft (Half Shaft)
Diagnostics...........................................................1.95
DTC .......................................................................5.27
Dynamic
Testing ............................................................... 1.102
E
ECT Sensor ............................................................. 4.11
ECU
Diagnostic Trouble Codes Overview ...........................1.75
ETC Learn Procedure .............................................. 4.4
Overview ............................................................... 4.2
Replacement.......................................................... 4.3
Service ................................................................. 4.2
EFI Component Locations
Left View ............................................................... 5.8
Right View ............................................................. 5.9
EFI System
Initial Priming / Starting Procedure .............................. 5.4
Operation Overview ................................................. 5.3
Electrical
Break Even Test................................................... 12.25
Charging System Tests.......................................... 12.26
Connector Probing Guidelines................................. 1.103
Continuity / Resistance .......................................... 1.104
Current Draw - Key Off ................................. 1.107, 12.25
Digital Multi-Meter (DMM) ...................................... 1.102
Open Circuit Voltage Test....................................... 12.31
Service Notes...................................................... 1.102
Static and Dynamic Testing .................................... 1.102
Testing Current Flow (Amperage) ............................ 1.106
Testing For A Short To Ground ................................ 1.104
Testing For A Short To Voltage ................................ 1.105
Testing for Intermittent Conditions ............................ 1.106
Testing Voltage Drop............................................. 1.107
Voltage Drop Test ................................................. 12.31
Electronic Power Steering (EPS)
Troubleshooting - EPS Non-Functional MIL Off .............1.99
Troubleshooting - EPS Non-Functional MIL On .............1.98
Troubleshooting - Using Digital Wrench® .................. 1.100
Electronic Throttle Body
Learn Procedure ..................................................... 4.4
Electronic Throttle Control (ETC)
Test ...................................................................... 4.4
Engine
Break-In Period......................................................3.16
Cam Chain and Guide Service .......................... 3.50, 3.96
Cam Shaft Removal........................................ 3.48, 3.93
Camshaft Bore Inspection ................................ 3.49, 3.95
Camshaft Inspection ....................................... 3.49, 3.95
Camshaft Installation / Timing ..........................3.65, 3.116
Camshaft Sprocket Inspection........................... 3.49, 3.94
Camshaft Timing - Quick Reference ..................3.67, 3.119
Combustion Chamber Cleaning......................... 3.54, 3.99
Cylinder Head Inspection ................................. 3.52, 3.98
Cylinder Head Installation ........................................3.61
Cylinder Head Installation - Black Bolts ..................... 3.110
Cylinder Head Installation - Silver Bolts ..................... 3.111
Cylinder Head Removal ............................ 3.51, 3.96-3.97
Cylinder Head Warp........................................ 3.52, 3.98
Cylinder Inspection ........................................3.56, 3.102
Cylinder Installation .......................................3.60, 3.108
Cylinder Removal..........................................3.55, 3.102
Decompression Mechanism ............................. 3.50, 3.95
Exploded Views ............................... 3.38-3.39, 3.43, 3.45
Installation ............................................................3.13
Installed Gap Measurement, Piston...................3.58, 3.105
Intake Valve Lash - Tappet Selection Matrix .................3.64
Limiting / Misfire .....................................................1.87
Lubrication Specifications ......................................... 3.5
Oil and Filter Change ..............................................2.12
Oil Level...............................................................2.12
Oil Pressure Test..................................................... 3.6
Piston / Connecting Rod Assembly....................3.60, 3.107
Piston / Rod Inspection...................................3.57, 3.104
Piston Removal.............................................3.56, 3.103
Piston Ring Installation ...................................3.59, 3.106
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