Polaris RZR XP4 1000 2018 User Manual

1.8
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
PV-43568
Fluke Multimeter
PV-43570
Piston Ring
Compressor Pliers
PV-48656
Fuel Pressure Gauge
Adapter
PW-47053
Bench Mount Engine
Stand
PW-47054
Engine Stand Adapter
Sleeve (2 3/8″)
PU-50566
Transmission Nut
Socket
MASTER TORQUE TABLE
ITEM
TORQUE
A-Arm Bolt
(front)
42 ft-lb (57 Nm)
Ball Joint Fasteners
42 ft-lbs (57 Nm)
Battery Mount Bracket Fasteners 8 ft-lbs (11 Nm)
Battery Terminal Fasteners 60 in-lbs (7 Nm)
Beadlock Screws
Step 1: 24 in-lbs (3
Nm)
Step 2: 7 ft-lbs (10
Nm)
Brake Disc Mounting Bolts 30 ft-lb (41 Nm)
Brake Bleed Screws
48 in-lb (5 Nm)
Brake Caliper Mounting Bolts (front) 30 ft-lb (41 Nm)
Brake Caliper Mounting Bolts (rear) 46 ft-lbs (62 Nm)
Brake Line Banjo Bolts 15 ft-lbs (20 Nm)
Brake Line Flare Fittings 15 ft-lbs (20 Nm)
Brake Pedal Mount Bracket Bolts
16 ft-lbs (22 Nm)
Brake Switch
15 ft-lbs (20 Nm)
Cab Frame Bolts
40 ft-lb (54 Nm)
Cab Frame Mid Hoop Mounting
Fasteners
17 ft-lb (23 Nm)
Cam Chain Tensioner
29 ft-lb (40 Nm)
Camshaft Carrier Bolts
7 ft-lb (10 Nm)
Camshaft Sprocket Bolts 14 ft-lb (19 Nm)
ITEM
TORQUE
Clutch Cover (outer) Screws 50 in-lbs (5 Nm)
Connecting Rod Bolts
Step 1: 9 ft-lbs (12
Nm)
Step 2: 13 ft-lb (18
Nm)
Step 3: Tighten
add’n 105°
Coolant Bleed Screw
89 in-lb (10 Nm)
Coolant Temperature Sensor 17 ft-lb (23 Nm)
CPS Retaining Bolt 9 ft-lb (12 Nm)
Crankcase Bolts M10
Step 1: 9 ft-lb (12
Nm)
Step 2: 21 ft-lb (28
Nm)
Step 3: Tighten
add’n 90°
Crankcase Bolts M8
26 ft-lb (35 Nm)
Crankcase Bolts M6
9 ft-lb (12 Nm)
Crankcase Oil Gallery Plug 11 ft-lbs (15 Nm)
Cylinder Head Bolts
Torque in sequence
Step 1: 9 ft-lbs (12
Nm)
Step 2: 26 ft-lb (35
Nm)
Step 3: Additional
180°
Step 4: M6 bolts: 7
ft-lb (10 Nm)
GENERAL INFORMATION

Polaris RZR XP4 1000 2018 Specifications

General

Brand	Polaris
Model	RZR XP4 1000 2018
Category	Automobile
Language	English