9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
1.9
ITEM
TORQUE
Differential Cover Screws (grade 8.8) 22 ft-lb (30 Nm)
Differential Cover Screws (grade
10.9)
28 ft-lb (38 Nm)
Door Fasteners
8 ft-lb (11 Nm)
Drive Clutch Retaining Bolt 96 ft-lb (130 Nm)
Drive Clutch Cover Plate Screw
9 ft-lb (12 Nm)
Drive Clutch Shift Weight Fasteners 20 in-lb (2 Nm)
Drive Clutch Spider
290 ft-lb (393 Nm)
(Apply 0.4 mL
Loctite® 7088
Primer and 0.4 mL
Loctite® 620™)
Drive Clutch Spider Jam Nut
250 ft-lb (339 Nm)
(Apply 0.1 mL
Loctite® 7088
Primer and 0.1 mL
Loctite® 620™)
Driven Clutch Retaining Bolt 55 ft-lb (75 Nm)
Driven Clutch Helix Retaining Screws 48 in-lb (5 Nm)
ECU Mounting Screws 24 in-lb (3 Nm)
Engine Mount (front) 40 ft-lbs (54 Nm)
Engine Oil Plug 12 ft-lbs (16 Nm)
Engine/Transmission Mounting Bolts
Step 1-2: 64 ft-lb (87
Nm)
Step 3: 5 ft-lb (7 Nm)
Step 4-7: 44 ft-lb (60
Nm)
*see procedure for
illustration
ETC Mounting Bolts 7 ft-lb (10 Nm)
Exhaust Head Pipe Bolts 18 ft-lb (24 Nm)
Exhaust Pipe to Muffler Fasteners 21 ft-lb (28 Nm)
Floor Screws
8 ft-lb (11 Nm)
Flywheel Bolt 133 ft-lbs (180 Nm)
FOX Shock Body Cap 100 ft-lb (135 Nm)
FOX Shock Bearing Assembly 35 ft-lb (47 Nm)
FOX Shock Bleed Screw
14 in-lb (2 Nm)
FOX Shock Eyelet 50 ft-lb (68 Nm)
FOX Shock Shaft Nut
22 ft-lb (30 Nm)
Frame Bolts (front to rear) 40 ft-lb (54 Nm)
Front Bumper / Fender Screws 8 ft-ln (11 Nm)
Front Gearcase Cover Plate Screws
11 ft-lbs (15 Nm)
Front Gearcase Drain/Fill Plugs 10 ft-lbs (14 Nm)
Front Gearcase Mounting Bolts 35 ft-lbs (47 Nm)
Fuel Pump PFA Nut 70 ft-lbs (95 Nm)
Fuel Rail Mounting Screws 44 in-lb (5 Nm)
Fuel Tank Block-off Panel
8 ft-lbs (11 Nm)
Fuel Tank Strap Screw 8 ft-lbs (11 Nm)
Hip Bolster Bolts 14 ft-lb (19 Nm)
Hose Clamp 35 in-lb (4 Nm)
ITEM
TORQUE
Hub Castle Nut
180 ft-lbs (244 Nm)
Intake Plenum Screw
22 ft-lb (30 Nm)
Master Cylinder Mount Bolts 23 ft-lbs (31 Nm)
Oil Cooler Bolts
7 ft-lb (10 Nm)
Oil Pump Mounting Bolts 7 ft-lbs (10 Nm)
Oil Pump Pickup Screws 7 ft-lb (10 Nm)
Oil Sump Cover M8 Bolts 26 ft-lb (35 Nm)
Oil Sump Cover M6 Bolts 106 in-lb (12 Nm)
Oxygen Sensor 13 ft-lb (18 Nm)
Parking Brake Caliper Assembly Bolts 37 ft-lb (50 Nm)
Parking Brake Disc Mounting Bolts
(INTL)
14 ft-lb (20 Nm)
Parking Brake Lever Mounting Bolts 16 ft-lb (22 Nm)
Power Steering Cover Screws 8 ft-lb (11 Nm)
Power Steering Bracket to Frame
Nuts
16 ft-lb (22 Nm)
Power Steering Unit to Mount Bracket 30 ft-lb (41 Nm)
Prop Shaft Support Bearing
Fasteners
35 ft-lb (47 Nm)
PVT Inner Cover Bolts
12 ft-lb (16 Nm)
PVT Outer Cover Screws
48 in-lb (5 Nm)
Radius Rod Fasteners
M10
M10: 40 ft-lb (54 Nm)
M12 Outer
M12 (outer): 50 ft-lb
+ 90° (68 Nm + 90°)
M12 Inner
M12 (inner): 50 ft-lb
+ 45° (68 Nm + 90°)
Seat Base to Seat Frame Fasteners
8 ft-lbs (11 Nm)
Seat Base to Frame (front) 14 ft-lb (19 Nm)
Seat Base to Frame (rear) 30 ft-lb (41 Nm)
Seat Belt Mounting Fasteners 40 ft-lbs (54 Nm)
Seat Slider Plate Screws
4 ft-lb (5 Nm)
Shift Bracket (Gated) 14 ft-lb (19 Nm)
Shift Cable Bracket Bolts
17 ft-lb (23 Nm)
Shock Guard Screws
14 in-lbs (2 Nm)
Shock Mount (front) 42 ft-lb (57 Nm)
Shock Mount (rear) 70 ft-lbs (95 Nm)
Shock Reservoir Mounting Clamps
(rear)
35 in-lb (4 Nm)
Skid Plate Fasteners
8 ft-lbs (11 Nm)
Spark Arrestor 8 ft-lbs (11 Nm)
Spark Plug 7 ft-lbs (10 Nm)
Speed Sensor Screw 12 ft-lb (16 Nm)
Stabilizer Bar Linkage (rear) 40 ft-lbs (54 Nm)
Stabilizer Bar Mounting Bracket Bolts
(rear)
17 ft-lb (23 Nm)
Stabilizer Bar Locating Clamp Bolts 10 ft-lb (14 Nm)
Starter Mounting Bolts 7 ft-lb (10 Nm)
Starter One-Way Clutch Screws 9 ft-lb (12 Nm)
GENERAL INFORMATION
1
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