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Polaris RANGER XP 700 4X4

Polaris RANGER XP 700 4X4
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POLARIS
RANGER
XP 700 4X4
RANGER 6X6
SERVICE
MANUAL

Table of Contents

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Polaris RANGER XP 700 4X4 Specifications

General IconGeneral
BrandPolaris
ModelRANGER XP 700 4X4
CategoryAutomobile
LanguageEnglish

Summary

GENERAL INFORMATION

ENGINE

Compression and Leakdown Test

Procedures for performing compression and leakdown tests.

Engine Oil and Filter Change

Steps for changing the engine oil and filter.

Brake System Inspection

Recommended checks for brake system components.

ENGINE DISASSEMBLY AND INSPECTION

Procedures for disassembling and inspecting engine components.

CYLINDER HEAD REMOVAL

Procedures for removing the cylinder head.

CYLINDER REMOVAL

Procedures for removing the cylinder.

PISTON REMOVAL

Procedures for removing pistons, including circlips and pins.

ENGINE CRANKCASE DISASSEMBLY INSPECTION

Procedures for disassembling and inspecting the engine crankcase.

CRANKCASE REASSEMBLY

Procedures for reassembling the engine crankcase.

Low Compression

Causes and solutions for low engine compression.

Overheating

Potential causes and solutions for engine overheating.

FUEL INJECTION

ELECTRONIC FUEL INJECTION

Overview of the EFI system and its principal components.

ELECTRONIC CONTROL UNIT (ECU)

Operation and service procedures for the Engine Control Unit (ECU).

FUEL PUMP

Operation and testing procedures for the fuel pump.

FUEL PRESSURE REGULATOR

Operation and replacement procedures for the fuel pressure regulator.

FUEL INJECTORS

Operation and replacement procedures for fuel injectors.

CRANKSHAFT POSITION SENSOR (CPS)

Operation, testing, and replacement of the crankshaft position sensor.

TEMPERATURE BAROMETRIC AIR PRESSURE SENSOR (T-BAP)

Operation, testing, and replacement of the T-BAP sensor.

THROTTLE POSITION SENSOR (TPS)

Operation, testing, and initialization of the throttle position sensor.

Initial Priming Starting Procedure

Procedure for purging air from the injection system before starting.

Fuel Pump Test

Procedure for testing the fuel pump's operation and pressure.

Fuel Injector Service

Troubleshooting common injector problems like electrical, dirty, or leakage.

CPS Test

Testing the crankshaft position sensor for resistance and continuity.

TPS Test

Testing the throttle position sensor using an adapter harness.

TPS Initialization

Procedure for recalibrating the TPS after replacement or repositioning.

ENGINE COOLANT TEMPERATURE SENSOR (ECT)

Operation, testing, and replacement of the engine coolant temperature sensor.

ECT Sensor Test

Testing the ECT sensor's resistance and function.

GENERAL TROUBLESHOOTING

Troubleshooting common EFI system issues using diagnostic codes.

Diagnostic Blink Codes

Procedure for recalling and interpreting diagnostic blink codes from the ECU.

EFI Troubleshooting

Troubleshooting guide for EFI system issues like lean or rich mixtures.

Fuel Starvation Lean Mixture

Symptoms and causes of fuel starvation or lean mixture conditions.

Rich Mixture

Symptoms and causes of a rich fuel mixture condition.

BODY STEERING SUSPENSION

CLUTCHING

OVERHEATING DIAGNOSIS

Diagnosis of PVT system overheating issues.

PVT SYSTEM SERVICE

Procedures for servicing the PVT system, including seals and ducting.

DRIVE BELT

Information on drive belt deflection, removal, inspection, and installation.

Belt Deflection (Tension)

Procedure for measuring and adjusting drive belt deflection.

CLUTCH ALIGNMENT OFFSET

Procedures for adjusting clutch alignment and offset.

Clutch Alignment

Procedure for aligning the drive and driven clutches.

Clutch Offset

Procedure for adjusting clutch offset using shims.

DRIVE CLUTCH SERVICE

Procedures for servicing the drive clutch, including springs and weights.

Clutch Inspection

Inspection of clutch components for wear and damage.

Clutch Disassembly

Procedures for disassembling the clutch.

DRIVEN CLUTCH SERVICE

Procedures for servicing the driven clutch.

Clutch Disassembly Inspection

Procedures for disassembling and inspecting the driven clutch.

Clutch Assembly

Procedures for assembling the driven clutch.

FINAL DRIVE

CV Joint Boot Replacement

Procedures for replacing CV joints and boots.

FRONT GEARCASE CENTRALIZED HILLIARD

Overview and diagnosis of the centralized Hilliard AWD system.

AWD OPERATION

Explanation of AWD system operation and engagement.

Differential Disassembly

Procedures for disassembling the rear differential.

Differential Assembly

Procedures for assembling the differential.

TRANSMISSION

TRANSMISSION SERVICE

Procedures for transmission removal, disassembly, assembly, and installation.

TRANSMISSION DISASSEMBLY

Procedures for disassembling the transmission.

TRANSMISSION ASSEMBLY

Procedures for assembling the transmission.

BRAKES

BRAKE NOISE TROUBLESHOOTING

Troubleshooting common causes of brake noise.

BRAKE BLEEDING FLUID CHANGE

Procedures for bleeding the brake system and changing fluid.

PARKING BRAKE CALIPER SERVICE

Procedures for servicing the parking brake caliper.

TROUBLESHOOTING

Troubleshooting common brake system issues.

Brakes Squeal Poor Brake Performance

Causes and solutions for brake squeal or poor performance.

Caliper Overheats (Brakes Drag)

Causes and solutions for caliper overheating or brake drag.

Brakes Lock

Causes and solutions for brakes locking up.

ELECTRICAL

INSTRUMENT CLUSTER

Overview, display modes, and troubleshooting for the instrument cluster.

Viewing Diagnostic Codes

Procedure to view diagnostic blink codes from the EFI module.

INSTRUMENT CLUSTER TROUBLESHOOTING TESTS

Diagnostic tests for common instrument cluster malfunctions.

Test 1 - No All Wheel Drive

Diagnostic steps for when the AWD system does not engage.

TEST 2 - No Display

Diagnostic steps for when the instrument cluster has no display.

TEST 3 - Wheel Speed Sensor

Testing the wheel speed sensor.

Charging System Testing Flow Chart

Flowchart for diagnosing charging system problems.

STARTER SYSTEM

Troubleshooting common starter system issues.

STARTER SYSTEM TESTING FLOW CHART

Flowchart for diagnosing starter system problems.

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