Polaris RANGER XP 1000 2018 User Manual

FOREWORD
The information printed within this publication includes the latest product information at time of print. The most recent
version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Polaris Master Service Dealer
®
technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper
tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service
Manual, contact an authorized dealer for service.
We value your input and appreciate any assistance you can provide in helping make these publications more useful.
Please provide any feedback you may have regarding this manual. Authorized dealers can submit feedback using 'Ask
Polaris'. Click on 'Ask Polaris', and then click on 'Service Manual / Service Literature Question'.
Consumers, please provide your feedback in writing to: Polaris Industries Inc. ATTN: Service Publications Department,
2100 Hwy 55, Medina, MN 55340.
Publication Printed November 2017 (PN 9928487 R01)
© Copyright 2017 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information
presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or
inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
2018 RANGER XP 1000
Service Manual

Polaris RANGER XP 1000 2018 Specifications

General

Brand	Polaris
Model	RANGER XP 1000 2018
Category	Utility Vehicle
Language	English

Summary

Chapter 2: Maintenance

Service Notes - Maintenance

General guidelines, important notes, and safety precautions for performing maintenance.

Engine Maintenance

Procedures for checking and replacing engine oil, filters, and related components.

Brake System Maintenance

Procedures for inspecting and servicing brake fluid levels and performing brake bleeding.

Chapter 3: Engine / Cooling / Exhaust

Engine Torque Specifications

Torque values for various engine components like crankcase, cylinder head, and cam carrier.

Crankshaft Removal / Inspection

Step-by-step guide for removing and inspecting the crankshaft, including journal measurements.

Troubleshooting - Engine / Cooling System

Common engine and cooling system issues with their possible causes and solutions.

Chapter 4: Fuel System

Service Notes - Fuel System

Safety precautions and important notes regarding EFI systems and fuel handling.

Fuel Pump Test

Procedure for testing fuel pump activation, pressure, and voltage supply.

Fuel System Troubleshooting

Common fuel system issues like starvation, lean/rich mixture, and poor idle, with solutions.

Chapter 5: PVT System

Service Notes - PVT System

Critical notes and warnings regarding PVT maintenance, emphasizing special tools and procedures.

Drive Belt Service

Procedures for removing, inspecting, and installing the drive belt.

Drive Clutch Service

Detailed assembly view and service procedures for the drive clutch components.

Driven Clutch Service

Assembly view and service procedures for the driven clutch, including helix and sheave inspection.

Troubleshooting

Common PVT system issues, probable causes, and recommended remedies for performance problems.

Chapter 6: Transmission

Service Notes - Transmission

Safety precautions and general notes for performing transmission service.

Transmission Removal

Step-by-step instructions for removing the transmission from the vehicle.

Transmission Installation

Procedures for installing the transmission and related components, including torque specs.

Transmission Disassembly

Detailed steps for disassembling the transmission case and internal components.

Troubleshooting - Transmission

Common transmission issues, probable causes, and troubleshooting steps for shifting problems.

Chapter 7: Final Drive

Service Notes - Final Drive

Safety precautions and general notes for performing final drive service.

Front Bearing Carrier Service

Procedures for removing, inspecting, replacing, and installing front bearing carrier components.

Front Gearcase Service

Assembly view and service procedures for the front gearcase and AWD system.

Front Gearcase (ADC) Disassembly / Inspection

Steps for disassembling and inspecting the front gearcase Active Descent Control components.

Rear Bearing Carrier Service

Procedures for removing, inspecting, replacing, and installing rear bearing carrier components.

Chapter 8: Steering / Suspension

Service Notes - Steering / Suspension

Safety precautions and general notes for steering and suspension service.

Steering Wheel / Upper Steering Shaft Removal

Steering Rack Removal

Steering Rack Installation

Chapter 9: Brake System

Service Notes - Brake System

Brake Fluid Replacement / Brake Bleeding

Front Brake Pad Service

Front Caliper Service

Rear Brake Pad Service

Rear Caliper Service

Troubleshooting - Brake System

Chapter 10: Body / Frame

Service Notes - Body / Frame

Chapter 11: Electrical

Service Notes - Electrical

Charging System Service

Battery Service

Starter System Service