Polaris RANGER XP 1000 2018 User Manual

9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
1.11
MASTER TORQUE LIST
CHAPTER 2 — MAINTENANCE
PART DESCRIPTION
TORQUE
SPECIFICATION
Crankcase Drain Plug 12 ft-lbs (16 Nm)
Spark Plug 9 ft–lbs (12 Nm)
Valve Cover Fastener 7 ft-lbs (10 Nm)
Outer Clutch Cover
Fastener
35 in-lbs (4 Nm)
Tensioner Mounting
Fastener
7 ft-lbs (10 Nm)
Plunger Fastener
15 ft-lbs (20 Nm)
Transmission Fill / Drain
Plug
12 ft-lbs (16 Nm)
Front Gearcase Fill /
Drain Plug
10 ft-lbs (14 Nm)
Tie Rod Jam Nut
13 ft-lbs (18 Nm)
Battery Bracket Fastener 3.5 ft-lbs (5 Nm)
Coolant Hose Clamp 35 in-lbs (4 Nm)
Spark Arrestor Fastener
8 ft-lbs (11 Nm)
Wheel Lug Nuts
120 ft-lbs (163 Nm)
Wheel Hub Castle Nut
(rear)
110 ft-lbs (149 Nm)
Wheel Hub Castle Nut
(front)
80 ft-lbs (108 Nm)
Shock Mounting Fastener
40 ft-lbs (54 Nm)
Caliper Bleeder Screw 4 ft-lbs (5.5 Nm)
Battery Terminal Fastener 40 in-lbs (5 Nm)
CHAPTER 3 — ENGINE / COOLING / EXHAUST
PART DESCRIPTION
TORQUE
SPECIFICATION
Crankcase Drain Plug
12 ft-lbs (16 Nm)
Spark Plug
9 ft–lbs (12 Nm)
Valve Cover Fastener 7 ft-lbs (10 Nm)
Outer Clutch Cover
Fastener
35 in-lbs (4 Nm)
Oxygen Sensor
18 ft-lbs (24 Nm)
CHAPTER 3 — ENGINE / COOLING / EXHAUST
PART DESCRIPTION
TORQUE
SPECIFICATION
Exhaust Stud w/Spring
21 ft-lbs (28 Nm)
Heat Shield Fastener 42 in-lbs (5 Nm)
Muffler Mount Fastener
10 ft-lbs (14 Nm)
Starter Motor Fastener
7 lb-ft (10 Nm)
Engine Mount Fastener 40 ft-lbs (54 Nm)
Engine Mount Isolator
Nuts
22 ft-lbs (30 Nm)
Isolator Fastener
40 ft-lbs (54 Nm)
Exhaust Head Pipe
Mounting Fastener
18 ft-lbs (24 Nm)
Exhaust Head Pipe Upper
Heat Shield Fastener
6 ft-lbs (8 Nm)
Crankcase Oil Gallery
Plug
22 ft-lbs (30 Nm)
Camshaft Carrier
Fastener
7 ft-lb (10 Nm)
Connecting Rod Fastener
Step 1: 9 ft-lbs (12
Nm)
Step 2: 22 ft-lbs (30
Nm)
Step 3: Tighten
add’n 90°
Lower Crankcase
Fastener (M10)
Step 1: 9 ft-lb (12
Nm)
Step 2: 21 ft-lb (28
Nm)
Step 3: Tighten
add’n 90°
Lower Crankcase
Fastener (M8)
26 ft-lbs (35 Nm)
Lower Crankcase
Fastener (M6)
9 ft-lbs (12 Nm)
Upper Crankcase
Fastener (M8)
26 ft-lbs (35 Nm)
Upper Crankcase
Fastener (M6)
7 ft-lbs (10 Nm)
Oil Pump Mounting
Fastener
7 ft-lbs (10 Nm)
Oil Pump Pick-Up
Retaining Fastener
7 ft-lbs (10 Nm)
GENERAL INFORMATION
1

Polaris RANGER XP 1000 2018 Specifications

General

Brand	Polaris
Model	RANGER XP 1000 2018
Category	Utility Vehicle
Language	English