Polaris RANGER XP 1000 2018 User Manual

1.12
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
CHAPTER 3 — ENGINE / COOLING / EXHAUST
PART DESCRIPTION
TORQUE
SPECIFICATION
Oil Sump Cover Fastener
(M8)
26 ft-lbs (35 Nm)
Oil Sump Cover Fastener
(M6)
9 ft-lbs (12 Nm)
Oil Cooler Retaining
Fastener
7 lb-ft (10 Nm)
One Way Clutch
Retaining Fastener
9 ft-lbs (12 Nm)
Flywheel Retaining
Fastener
Step 1: 133 ft-lbs
(180 Nm)
Step 2: Back out
bolt 180° & retorque
to spec.
Stator Cover Fastener 9 ft-lbs (12 Nm)
Cylinder Head Fastener
Torque in sequence
Step 1: 13 ft-lbs (18
Nm)
Step 2: 26 ft-lb (35
Nm)
Step 3: Additional
180°
Step 4: M6 bolts: 7
ft-lb (10 Nm)
Camshaft Sprocket
Fastener
14 ft-lbs (19 Nm)
Cam Chain Tensioner
15 ft-lbs (20 Nm)
Tensioner Mounting
Fastener
7 ft-lbs (10 Nm)
Intake Duct Hose Clamp 35 in-lbs (4 Nm)
Intake Manifold Boot
Clamp
17 in-lbs (2 Nm)
Lower Intake Plenum
Fastener
18 ft-lbs (24 Nm)
Airbox Mount Fastener
35 in-lbs (4 Nm)
Coolant Hose Clamp 35 in-lbs (4 Nm)
Coolant Hose Mounting
Bracket Fastener
3.5 lb-ft (4.7 Nm)
Thermostat Cover
Fastener
7 ft-lbs (10 Nm)
Coolant Bleed Fastener
6 ft-lbs (8 Nm)
CHAPTER 3 — ENGINE / COOLING / EXHAUST
PART DESCRIPTION
TORQUE
SPECIFICATION
Shock Mounting Fastener 40 ft-lbs (54 Nm)
Water Pump Impeller
Fastener
7 ft-lbs (10 Nm)
(Apply Loctite® 204™ to
bolt threads)
Water Pump Mounting
Fastener
7 ft-lbs (10 Nm)
Wheel Lug Nut 120 ft-lbs (163 Nm)
CHAPTER 4— FUEL SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Fuel Pump Nut 70 lb-ft (95 Nm)
Fuel Rail Mounting
Fastener
5 ft-lbs (7 Nm)
Fuel Tank Bracket
Fastener
6 ft-lbs (8 Nm)
Lower Intake Plenum
Fastener
18 ft-lbs (24 Nm)
GENERAL INFORMATION

Polaris RANGER XP 1000 2018 Specifications

General

Brand	Polaris
Model	RANGER XP 1000 2018
Category	Utility Vehicle
Language	English