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Polaris 2014 RZR XP 1000 Service Manual

Polaris 2014 RZR XP 1000
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FOREWORD
The information printed within this publication includes the latest product information at time of print. The most recent
version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Polaris Master Service Dealer
®
technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper
tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service
Manual, contact an authorized dealer for service.
We value your input and appreciate any assistance you can provide in helping make these publications more useful.
Please provide any feedback you may have regarding this manual. Authorized dealers can submit feedback using 'Ask
Polaris'. Click on 'Ask Polaris', and then click on 'Service Manual / Service Literature Question'.
Consumers, please provide your feedback in writing to: Polaris Industries Inc. ATTN: Service Publications Department,
2100 Hwy 55, Medina, MN 55340.
Publication Printed August 2013 (PN 9924874 R02)
2014 RZR XP / XP 4 1000
Service Manual

Table of Contents

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Polaris 2014 RZR XP 1000 Specifications

General IconGeneral
BrandPolaris
Model2014 RZR XP 1000
CategoryUtility Vehicle
LanguageEnglish

Summary

GENERAL INFORMATION

MAINTENANCE

PERIODIC MAINTENANCE CHART

Overview of inspection, adjustment, and lubrication for components.

GENERAL VEHICLE INSPECTION AND MAINTENANCE

Covers pre-ride daily inspections and shift cable checks.

ELECTRICAL AND IGNITION SYSTEM

Discusses battery maintenance, charging, and removal/installation.

STEERING

Covers steering inspection, freeplay, and alignment.

SUSPENSION (WALKER EVANS™)

Details spring adjustment and shock compression adjustment.

BRAKE SYSTEM

Covers brake fluid, pad/disc inspection, and hose/fitting inspection.

ENGINE

OIL PRESSURE TEST

Procedure for testing engine oil pressure.

ENGINE SERVICE SPECIFICATIONS

Provides standard and service limit dimensions for engine components.

ENGINE DETAIL - TORQUE VALUES / SEQUENCES / ASSEMBLY NOTES

Details torque specs and sequences for main engine components.

ENGINE COOLING SYSTEM

Covers cooling system specifications and pressure testing.

ENGINE DISASSEMBLY / INSPECTION - TOP END

Procedures for valve cover and camshaft removal/inspection.

ENGINE DISASSEMBLY / INSPECTION - LOWER END

Covers stator cover and flywheel removal/inspection.

VALVE SEAT RECONDITIONING

Process for reconditioning valve seats using specialized tools.

VALVE SEAT INSPECTION

How to inspect valve seats for wear or damage.

VALVE INSPECTION

Procedures for cleaning and inspecting valves and keepers.

VALVE CLEARANCE ADJUSTMENT

Step-by-step guide for adjusting valve clearance.

VALVE CLEARANCE INSPECTION

Procedure for inspecting valve clearance on a cold engine.

WATER PUMP INSTALLATION

Steps for installing the water pump assembly.

WATER PUMP REMOVAL

Detailed instructions for removing the water pump.

WATER PUMP SERVICE

Procedures for servicing the water pump assembly.

ELECTRONIC FUEL INJECTION

ELECTRONIC FUEL INJECTION

Details the principal components and operation of the EFI system.

ELECTRONIC CONTROL UNIT (ECU)

Overview of ECU operation, initial priming, and troubleshooting.

FUEL INJECTORS

Operation overview, troubleshooting, testing, and replacement procedures.

FUEL PUMP

Overview of the fuel pump system and testing procedures.

TEMPERATURE / MANIFOLD ABSOLUTE PRESSURE (T-MAP) SENSOR

Overview, testing, and replacement of the T-MAP sensor.

CRANKSHAFT POSITION SENSOR (CPS)

Overview, testing, and replacement of the crankshaft position sensor.

THROTTLE BODY ASSEMBLY

Operation overview, service, and removal/installation of the throttle body.

ELECTRONIC THROTTLE CONTROL (ETC)

Overview of ETC operation and testing procedures.

EFI DIAGNOSTICS

Explains instrument cluster trouble code display and reference table.

BODY / STEERING / SUSPENSION

WALKER EVANS™ SHOCK SERVICE

General service info, intervals, and design details for Walker Evans™ shocks.

CLUTCHING

PVT DISASSEMBLY

Step-by-step instructions for disassembling the PVT system.

DRIVE CLUTCH SERVICE

Assembly view and disassembly/inspection procedures for the drive clutch.

DRIVEN CLUTCH SERVICE

Clutch disassembly procedures for the driven clutch.

FINAL DRIVE

AWD DIAGNOSIS

Troubleshooting guide for AWD system issues.

FRONT GEARCASE DISASSEMBLY / INSPECTION

Procedures for disassembling and inspecting the front gearcase.

DRIVE SHAFT CV JOINT / BOOT REPLACEMENT

Handling tips and outer CV joint/boot replacement.

INNER PLUNGING JOINT / BOOT REPLACEMENT

Procedures for replacing the inner plunging joint and boot.

TRANSMISSION

TRANSMISSION REMOVAL

Step-by-step instructions for removing the transmission.

TRANSMISSION INSTALLATION

Procedures for installing the transmission assembly.

SNORKEL GEAR BACKLASH PROCEDURE

Procedure for checking and adjusting snorkel gear backlash.

TRANSMISSION ASSEMBLY

Steps for assembling the transmission components.

BRAKES

BRAKE SYSTEM SERVICE NOTES

Important reminders for disc brake system service and pad replacement.

BRAKE NOISE TROUBLESHOOTING

Common causes and remedies for brake noise issues.

BRAKE BLEEDING / FLUID CHANGE

Procedure for bleeding brakes and changing fluid.

TROUBLESHOOTING

Common brake system issues and their remedies.

ELECTRICAL

Diagnostic Mode

Procedure to display diagnostic trouble codes from the instrument cluster.

EPS TROUBLESHOOTING (USING DIGITAL WRENCH®)

Troubleshooting EPS issues using diagnostic software.

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