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9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
Front Gearcase Installation
1. Install the gearcase back into the vehicle through the
LH wheel well area, above the upper A-arm.
2. Lubricate the front gearcase splines with Anti-Seize.
3. Install the prop shaft onto the front gearcase input
shaft. Use a NEW spring pin in the front propshaft.
4. Install the four bolts (Item 1) that secure the front
gearcase to the frame and torque to specification.
Front Gearcase Mounting Bolts:
30 ft-lbs (41 Nm)
5. Install the vent line (Item 2).
6. Connect the AWD wire harness.
7. Refer to “FRONT DRIVE SHAFT - Drive Shaft
Installation” and install both front drive shafts into the
gearcase.
8. Add the proper lubricant to the front gearcase. Refer
to Chapter 2 for fluid fill and change information.
Recommended Front Gearcase Fluid:
Polaris Demand Drive
(PN 2877922) (Quart)
Capacity: 8.5 oz. (250 ml)
(fill on a level surface to bottom of threads on the fill
hole)
FINAL DRIVE
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