3.36
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
6. Measure camshaft bore and compare to
specifications.
NOTE: Replace cylinder head if camshaft journal
bores are damaged or if worn past the service
limit.
Camshaft Carrier Bore I.D.:
0.9055 - 0.9063" (23.000 - 23.021 mm)
0.9072" (23.044 mm)
7. Calculate oil clearance by subtracting camshaft
journal O. D. s from camshaft carrier bore I. D. s.
Compare to specification.
Calculated Camshaft Oil Clearance:
0.0000 - 0.0026" (0.001 - 0.067 mm)
0.0039" (0.1 mm)
Cylinder Head Removal
NOTE: The cylinder head can be serviced with the
engine installed in the chassis.
1. Remove the two outer M6 bolts (Item 1) that retain
the cylinder head (Item 2) to the cylinder.
2. Loosen the six cylinder head bolts (Item 3) evenly 1/
8 turn at a time until all are loose.
3. Remove and discard the cylinder head bolts.
4. Tap cylinder head lightly with a soft faced hammer
until loose.
5. Tap only in reinforced areas or on thick parts of the
cylinder head casting.
6. Remove the cylinder head and head gasket (Item 4).
NOTE: Once the cylinder head is removed,
nothing retains the cylinder to the engine. DO
NOT rotate the engine without using the Cylinder
Holding & Camshaft Timing Plate (PU-50563).
Refer to Cylinder / Piston Removal, page 3.54.
ENGINE
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