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Polaris RANGER RZR 170 Service Manual

Polaris RANGER RZR 170
231 pages
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2012-2013 RANGER RZR® 170
SERVICE MANUAL
FOREWORD
The information printed within this publication includes the latest product information at time of print. The most recent
version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Polaris Master Service Dealer

technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper
tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service
Manual, contact an authorized dealer for service.
We value your input and appreciate any assistance you can provide in helping make these publications more useful.
Please provide any feedback you may have regarding this manual. Authorized dealers can submit feedback using 'Ask
Polaris'. Click on 'Ask Polaris', and then click on 'Service Manual/Service Literature Question'.
Consumers, please provide your feedback in writing to: Polaris Industries Inc. ATTN: Service Publications Department,
2100 Hwy 55, Medina, MN 55340.
Publication Printed July 2012 (PN 9923983)
© Copyright 2012 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this
publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any
reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.

Table of Contents

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Polaris RANGER RZR 170 Specifications

General IconGeneral
BrandPolaris
ModelRANGER RZR 170
CategoryUtility Vehicle
LanguageEnglish

Summary

FOREWORD

GENERAL INFORMATION

MODEL NUMBER DESIGNATIONS

Explains how vehicle model numbers are designated and structured.

VEHICLE IDENTIFICATION NUMBER

Details the structure and meaning of the VIN for vehicle identification.

GENERAL SPECIFICATIONS

Provides key technical specifications for the vehicle models.

SPECIAL TOOLS

Lists specialized tools recommended for vehicle servicing.

MAINTENANCE

PERIODIC MAINTENANCE CHART

Outlines required maintenance tasks and intervals for vehicle upkeep.

GENERAL VEHICLE INSPECTION AND MAINTENANCE

Details general checks and routine maintenance procedures for the vehicle.

ENGINE

Covers engine maintenance procedures, including oil and filter changes.

STEERING

Details steering system inspection and adjustment procedures.

ENGINE

ENGINE INFORMATION

Provides overview of engine components and exploded views.

TOP-END DISASSEMBLY

Steps for disassembling the upper part of the engine.

CRANKCASE DISASSEMBLY

Procedures for dismantling the engine's crankcase.

FUEL SYSTEM

CARBURETOR SERVICE

Covers service procedures for the vehicle's carburetor.

FUEL TANK

Details fuel tank assembly, removal, and service.

TROUBLESHOOTING

Lists common fuel system issues and their potential causes.

BODY / SUSPENSION / STEERING

BODY REMOVAL

Instructions for removing various body panels and components.

STEERING

Covers steering system inspection, adjustment, and component replacement.

WHEELS

Details wheel removal, installation, and related components.

BRAKES

HYDRAULIC BRAKE SYSTEM - OVERVIEW OF OPERATION

Explains the function and components of the hydraulic brake system.

BRAKE PEDAL

Details removal, installation, and adjustment of the brake pedal.

PARKING BRAKE

Covers parking brake cable adjustment and replacement.

CVT / TRANSMISSION

CVT SYSTEM

Provides an overview of the CVT system and its maintenance.

DRIVE CLUTCH SERVICE

Covers removal, disassembly, and inspection of the drive clutch.

TRANSMISSION SERVICE

Covers disassembly, inspection, and assembly of the transmission.

ELECTRICAL

SWITCHES AND CONTROLS

Details testing and replacement of various switches and controls.

IGNITION SYSTEM

Covers ignition system overview, testing, and troubleshooting.

BATTERY

Provides information on battery maintenance, testing, and charging.

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