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9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
Pad Assembly / Installation
1. Lubricate mounting bracket pins with a light film of
silicone grease and install rubber dust boots.
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction
material facing each other.
WARNING
If brake pads are contaminated with grease,
oil, or liquid soaked do not use the pads.
Use only new clean pads.
3. Install the caliper and torque the new mounting bolts
(Item 1) to specification.
Rear Caliper Mount Bolt (Item 1):
40 ft-lbs (54 Nm)
4. Install lower radius rod bolt, washer and new nut.
Torque to specification.
Radius Rod to Bearing Carrier Bolt:
40 ft-lb (54 Nm)
5. Slowly pump the brake pedal until pressure has been
built up. Maintain at least 1/2, (12.7 mm) of brake
fluid in the reservoir to prevent air from entering the
brake system.
6. Install the adjustment set screw and turn clockwise
until the stationary pad contacts the disc, then back
off 1/2 turn.
7. Verify fluid level in reservoir is up to the MAX line
inside reservoir and install reservoir cap.
Master Cylinder Fluid
Up to MAX line inside reservoir
8. Install wheel and torque wheel nuts to specification.
Wheel Nuts:
120 ft-lbs (163 Nm)
BRAKES
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