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6.16

9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual

Clutch Inspection

NOTE: Remove cover, spring, limiter spacer and

spider following the instructions for drive clutch

disassembly, then proceed as follows:

1. Remove and inspect the moveable sheave spacer

(Item 1). Visually inspect the spacer for damage and

replace if necessary.

2. Remove the moveable clutch sheave.

3. Lift bearing (Item 3) and thrust washers (Item 2) off

the shaft. Replace as an assembly if worn, damaged,

or if operational problems were noted prior to

disassembly.

4. Inspect surface of shaft for pitting, grooves or

damage. Measure the outside diameter and

compare to specifications. Replace the drive clutch

assembly if shaft is worn or damaged.

Shaft Diameter:

Standard: 1.3725 - 1.3712″

(34.8615 - 34.8488 mm)

Service Limit: 1.3704″ (34.8088 mm)

5. Visually inspect the thrust washers for damage.

Measure the thickness and compare to specification.

Replace if worn or damaged.

Thrust Washer Thickness:

Standard: .030″ (.76 mm)

Service Limit: .025″ (.64 mm)

Moveable Sheave Bushing Inspection

Inspect the Teflon™ coating (arrow) on the moveable

sheave bushing. Inspect both sheaves for signs of wear,

grooving or cracking. De-glaze sheave surfaces with a

3M™ Scotch-Brite Pad if needed.

Moveable Sheave Bushing Inspection:

Replace the cover bushing if more brass than

Teflon™ is visible on the bushing. Refer to bush-

ing replacement in this chapter.

CLUTCHING

Polaris 2014 RZR XP 1000 Service Manual

Questions and Answers: