7
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
7.29
FRONT GEARCASE INSTALLATION
1. Install the gearcase between the left-hand upper and
lower control arms into the frame.
2. Install the vent line on the gearcase and ensure it’s
routed properly.
3. Install the propshaft onto the front gearcase.
4. Install new gearcase mounting bolts
q
and torque to
specification.
TORQUE
Front Gearcase Mounting Bolts:
30 ft-lbs (41 Nm)
5. Drive a new roll pin into the front propshaft yoke.
6. Install the front drive shafts into the front gearcase.
Refer to FRONT DRIVE SHAFT INSTALLATION
procedure.
7. Connect the AWD harness and tie the harness to the
brake lines with a plastic tie strap.
8. Add the proper lubricant to the front gearcase. Check
drain plug for proper torque. Refer to Maintenance
Chapter for fluid fill and change information.
FINAL DRIVE
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