IX.2
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
Conversion Table ......................................................1.37
Coolant
Drain / Fill .............................................................2.39
Level Inspection .....................................................2.36
Coolant Flow Diagram ................................................3.14
Coolant Temperature Sensor
Test ................................................................... 11.51
Cooling Fan
Bypass Test ........................................................ 11.51
Cooling System
Assembly View ......................................................3.14
Bleeding Procedure ................................................3.15
Coolant Strength and Type .......................................2.36
Hoses ..................................................................2.37
Overview ..............................................................2.36
Pressure Cap Test .................................................. 3.11
Pressure Test ................................................ 2.37, 3.10
Radiator Inspection / Cleaning ..................................2.38
Specifications ........................................................3.10
CPS .......................................................................4.37
Replacement.........................................................4.38
Testing .................................................................4.37
Crankcase
Assembly .............................................................3.68
Disassembly / Inspection .........................................3.47
Crankshaft
Connecting Rod Bearing Selection .............................3.60
Connecting Rod Inspection.......................................3.57
Installation ............................................................3.65
Main Bearing Selection............................................3.60
Removal / Inspection...............................................3.50
Crankshaft Position Sensor (CPS) ................................4.37
Crankshaft PTO Seal
Installation ............................................................3.22
Removal...............................................................3.22
Replacement.........................................................3.22
Crankshaft Sensor
Replacement.........................................................4.38
Testing .................................................................4.37
Current ................................................................. 11.10
Current Draw Test ................................................... 11.43
CV Joint / Boot
Replacement (Outer) ..............................................7.16
Cylinder
Inspection.............................................................3.53
Installation ............................................................3.64
Misfire..................................................................4.53
Removal...............................................................3.54
Cylinder Head
Assembly .............................................................3.74
Disassembly .........................................................3.37
Installation ............................................................3.75
Removal...............................................................3.36
Warp ...................................................................3.37
Cylinder Leakdown Test..............................................2.32
D
Dash
Removal............................................................. 10.21
Dash Instruments / Controls ........................................10.9
Dash Light ............................................................. 11.50
Decal Replacement ...................................................10.2
Decimal Equivalent Chart............................................1.39
Diagnostic Trouble Codes (ETC) ..................................4.46
Differential
Assembly .............................................................6.25
Bushing Replacement .............................................6.23
Disassembly .........................................................6.22
Operation .............................................................6.19
Differential Solenoid................................................. 11.39
Digital Wrench
Communication Errors.............................................4.57
Diagnostic Connector ..............................................4.58
ECU Reprogramming ..............................................4.61
Guided Diagnostics ................................................4.59
Overview ..............................................................4.55
Serial Number .......................................................4.59
Updates ...............................................................4.56
DMM ...................................................................... 11.6
Door Adjustment ..................................................... 10.28
Door Latch
Replacement....................................................... 10.28
Door Panel
Replacement....................................................... 10.28
Doors .....................................................................10.6
Doors (XP4) .............................................................10.7
Draw .................................................................... 11.11
Drive Belt
Inspection..................................................... 2.44, 5.14
Installation ............................................................5.14
Removal...............................................................5.13
Drive Clutch
Assembly .............................................................5.23
Assembly View ......................................................5.15
Bushing Service .....................................................5.21
Button to Tower Clearance .......................................5.18
Cover Bushing .......................................................5.21
Disassembly .........................................................5.16
Moveable Sheave Inspection ....................................5.21
Needle Bearing ......................................................5.17
Operation .............................................................. 5.4
Roller and Pin Inspection .........................................5.19
Shift Weights .........................................................5.18
Spider Removal .....................................................5.19
Spring..................................................................5.16
Drive Shaft
Boot Inspection ......................................................2.45
CV Joint Handling...................................................7.16
Installation (Front) ..................................................7.12
Installation (Rear) ...................................................7.14
Removal (Front) ..................................................... 7.11
Removal (Rear) .....................................................7.13
Driven Clutch
Assembly .............................................................5.28
Assembly View ......................................................5.30
Disassembly .........................................................5.26
Operation .............................................................. 5.5
Slider Inspection ....................................................5.26
DTC .......................................................................4.46
Dynamic.................................................................. 11.6
E
ECT
Test ................................................................... 11.51
ECU ....................................................................... 4.11
ETC Learn Procedure ..............................4.12, 4.41, 4.61
Replacement................................................. 4.11, 4.61
EFI
Operation Overview ................................................. 4.7
Service Notes ......................................................... 4.4
INDEX
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