IX
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
IX.3
EFI System
Assembly View ....................................................... 4.5
Component Locations .............................................. 4.6
Electrical ..........................................11.6, 11.8–11.9, 11.11
Notes...................................................................11.5
Wiring Harness ............................................... 11.67, 69
Electronic Control Unit (ECU)....................................... 4.11
Electronic Throttle Body
Learn Procedure ..................................... 4.12, 4.41, 4.61
Engine
Balance Shaft Removal / Inspection ...........................3.49
Bearing Selection Identification .................................3.59
Break-In Period......................................................3.30
Breather Hose Inspection.........................................2.31
Camshaft Installation / Timing ...................................3.76
Camshaft Removal .................................................3.32
Camshaft Sprocket Inspection...................................3.34
Connecting Rod Bearing Selection .............................3.60
Cooling System Troubleshooting ...............................3.86
Crankcase Assembly ..............................................3.68
Crankcase Disassembly / Inspection ..........................3.47
Crankshaft Installation .............................................3.65
Crankshaft Main Bearing Selection ............................3.60
Crankshaft Removal / Inspection ...............................3.50
Cylinder / Piston Installation......................................3.64
Cylinder / Piston Removal ........................................3.54
Cylinder Head Assembly..........................................3.74
Cylinder Head Disassmebly......................................3.37
Cylinder Head Installation ........................................3.75
Cylinder Head Removal ...........................................3.36
Cylinder Head Warp................................................3.37
Cylinder Inspection .................................................3.53
Flywheel Installation ...............................................3.72
Flywheel Removal ..................................................3.45
Installation ............................................................3.27
Limiting / Misfire .....................................................4.53
Mounting ..............................................................3.30
Oil and Filter Change ..............................................2.30
Oil Flow Chart......................................................... 3.5
Oil Level ...............................................................2.29
Piston / Connecting Rod Assembly.............................3.63
Piston Disassembly / Inspection (1000) .......................3.55
Piston Ring Installation ............................................3.61
Piston Ring Installed Gap (1000) ...............................3.57
Piston Ring Removal / Inspection...............................3.56
Removal...............................................................3.24
Special Tools.......................................................... 3.3
Specifications (RZR 1000)......................................... 3.6
Starter Drive Installation...........................................3.72
Stator Cover Installation...........................................3.73
Troubleshooting .....................................................3.85
Valve Cover Removal..............................................3.32
Valve Inspection.....................................................3.38
Valve Lash - Tappet Selection ...................................3.83
Valve Sealing Test ..................................................3.40
Valve Seat Reconditioning (1000) ..............................3.40
Engine Coolant Temp. Sensor (ECT) ........................... 11.51
Engine Serial Number Location ..................................... 1.2
Engine Service Panel ............................................... 10.20
Engine, Camshaft Timing - Quick Reference ...................3.80
Engine, Valve Cover Installation ...................................3.84
EPS
Operation ........................................................... 11.55
Troubleshooting ................................................... 11.56
ETC
Testing .................................................................4.41
ETC Learn Procedure .................................4.12, 4.41, 4.61
EVAP System
Component Overview............................................... 4.9
Troubleshooting/Conditions ......................................4.10
Exhaust
Assembly View ....................................................... 3.9
F
Fan
Control Circuit Bypass Test..................................... 11.51
Fan Control Circuit Operation..................................... 11.51
Fender Flair
Removal – Rear ................................................... 10.22
Flasher Module ....................................................... 11.38
Floor..................................................................... 10.16
Removal.................................................... 10.24–10.25
Floor / Rocker Panels XP 4........................................ 10.17
Flywheel
Installation ............................................................3.72
Removal...............................................................3.45
Front A-arm
Replacement.........................................................8.12
Front Bearing Carrier
Inspection / Removal................................................ 7.3
Front Body
Removal............................................................. 10.21
Front Bumper
Removal............................................................. 10.20
Front Caliper, Piston Bore I.D. ......................................9.19
Front Gearcase
Assembly .............................................................7.33
Assembly View ......................................................7.27
Disassembly / Inspection .........................................7.30
Installation ............................................................7.36
Lubrication............................................................2.49
Removal...............................................................7.30
Vent Line ...................................................... 2.51, 7.36
Front Propshaft
Installation ............................................................7.25
Removal...............................................................7.20
Fuel Injector .............................................................4.13
O-rings.................................................................4.13
Troubleshooting .....................................................4.14
Fuel Lines
Removal / Installation ..............................................4.24
Fuel Lines / Tank
Fuel vent line routing ...............................................4.21
Fuel Vent Line Routing ............................................4.19
Fuel Pump ...............................................................4.31
Fuel Sender Test ....................................................4.31
Replacement.........................................................4.32
Fuel Sender Test .......................................................4.31
Fuel System
Fuel Lines.............................................................2.41
Fuel Tank Vent Line ................................................2.40
Priming / Starting Procedure ...................................... 4.8
Principal Components .............................................. 4.7
Pump / Filters Maintenance ......................................2.40
Troubleshooting .....................................................4.54
Warning ...............................................................2.40
Fuel Tank
Assembly View ......................................................4.18
Installation .................................................... 4.27, 4.29
Removal....................................................... 4.25, 4.28
Fuel Vent Line Routing ...............................................4.19
Fuse
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