Polaris Sportsman 400 HO 2004 User Manual

Lists types of Polaris vehicles manufactured, including ATVs and motorcycles.

Lists types of Polaris Workmobile vehicles, such as UTVs and loaders.

Explains the importance and location of VIN, serial, and key numbers for identification.

Explains the purpose and importance of safety decals for vehicle protection.

Discusses age restrictions and knowing your vehicle for safe operation.

Emphasizes the importance of safety training for new and used ATVs.

Explains the meaning of signal words and symbols used in the manual.

Provides a list of essential safety precautions for ATV operation.

Offers advice for operating on hills, obstacles, and slippery surfaces.

Warns against carrying passengers due to balance and control issues.

Addresses hazards of operating without instruction and age recommendations.

Warns against operating on paved surfaces due to tire design.

Prohibits operation on public streets, roads, and highways.

Emphasizes wearing helmets, eye protection, and protective clothing.

Warns against operating under the influence of alcohol or drugs.

Advises against excessive speeds and attempting stunts.

Highlights the importance of pre-operation inspection and proper maintenance.

Addresses safe operation on varied terrain and potential loss of control.

Provides procedures for proper turning and operating on steep hills.

Details correct techniques for climbing hills to prevent overturn.

Explains correct procedures for descending hills safely.

Covers sidehilling and improper turning on hills.

Provides procedures for handling stalling or rolling backward on a hill.

Advises on operating over obstacles and handling skids.

Details precautions for operating through water.

Warns against using improper tires or modifications that affect handling.

Covers risks of overloading and operating on frozen water.

Addresses operating damaged ATVs and the need for judgment.

Details the function of mode/reverse override, engine stop, and main switches.

Explains operation of the throttle lever and ETC system.

Describes the location and function of the light switch.

Explains front and rear brake operation and testing.

Details checking brake fluid level and fluid type.

Explains setting and releasing the parking brake and safeguards.

Describes the auxiliary brake's function and operation.

Explains the choke's role in starting a cold engine.

Details the positions and function of the fuel valve.

Specifies fuel type and octane rating.

Notes replacement interval for the fuel filter.

Explains gear selector positions and shifting procedures.

Provides advice on extending drive belt life.

Explains the operation and engagement of the AWD system.

Describes the instrument cluster components and functions.

Details indicators like gear, AWD, engine hours, and warnings.

Explains the function of the odometer.

Explains the function and reset of the trip meter.

Explains the function of the hour meter.

Explains the function of the tachometer.

Details how to enter and navigate diagnostic screens.

Explains setting and disabling the service interval reminder.

Describes how to switch between miles and kilometers.

Provides crucial safety information regarding gasoline handling.

Outlines procedures for proper engine break-in.

Lists a checklist for ensuring vehicle is in proper working condition before each use.

Details the procedure for starting a cold engine.

Explains how to start a warm engine, noting choke use.

Advises on checking oil level in cold weather.

Provides guidance on carrying and distributing load.

Outlines steps for sitting, starting, and moving the vehicle.

Explains proper techniques for turning the ATV.

Offers precautions for riding on wet trails, gravel, or ice.

Provides precautions for traveling uphill safely.

Advises on sidehilling precautions and actions if tipping.

Explains correct procedures for descending hills safely.

Details the K-turn maneuver for turning around on a hill.

Provides procedures for operating the ATV through water.

Emphasizes alertness and caution when driving over obstacles.

Lists precautions for operating the ATV in reverse.

Provides precautions for parking the ATV on an incline.

Explains laws against tampering with the noise control system.

Mentions the muffler's approval status.

Describes the system components for emission control.

Explains the closed crankcase system.

Explains the importance of maintenance and how to use the schedule.

Lists a checklist for ensuring vehicle is in proper working condition before each use.

Lists specific maintenance tasks with hours, frequency, and remarks.

Lists further maintenance tasks including filters, cables, and fasteners.

Details maintenance for items like drive belt, suspension, and spark plugs.

Details maintenance for rear axle, ignition, fuel, and cooling systems.

Provides a key and guide for lubrication points and types.

Describes the properties and benefits of Polaris Premium 4 oil.

Details the procedure for checking engine oil level.

Specifies the interval for oil and filter changes.

Provides step-by-step instructions for changing oil.

Provides step-by-step instructions for changing oil.

Details how to check and change transmission oil.

Explains how to check and change front gearcase oil.

Details how to check and change transmission oil.

Explains how to check and change front gearcase oil.

Details how to check and change rear gearcase oil.

Explains how to maintain the engine coolant level.

Describes how to check and add coolant to the radiator.

Lists checks to ensure proper front brake system operation.

Describes rear brake maintenance and pad wear checks.

Explains the function and lack of adjustment for the auxiliary brake.

Details the procedure for checking vehicle toe alignment.

Advises checking the steering assembly for loose parts.

Provides step-by-step instructions for removing side panels.

Specifies when to replace tires based on tread depth.

Details the procedure for removing a wheel.

Details the procedure for installing a wheel.

Provides torque specifications for wheel nuts.

Notes that front wheel hub service is done by dealer.

Provides steps for air filter and pre-filter maintenance.

Details inspection and replacement of the breather filter and hoses.

Advice on servicing halogen lamps and maintaining lighting quality.

Provides step-by-step guide for replacing a headlight lamp.

Explains how to adjust the headlight beam aim.

Step-by-step guide for replacing the headlight housing.

Details how to remove and install the lower headlamp assembly.

Step-by-step guide for replacing taillight/brakelight lamps.

Lists spark plug types, gap, torque, and condition interpretation.

Provides steps for removing and installing spark plugs.

Outlines steps to take if the ATV is immersed in water.

Details the procedure for purging carbon from the spark arrestor.

Explains the basic operation of the Polaris PVT system.

Provides guidelines for using low and high range gears.

Provides instructions for drying the PVT system after water ingestion.

General information about battery types and maintenance.

Tips for storing the battery properly.

How to check and refill battery fluid for conventional batteries.

Instructions for charging sealed batteries.

Step-by-step guide for removing the ATV battery.

Step-by-step guide for installing the ATV battery.

Details conventional battery maintenance.

Details sealed battery maintenance.

Advises on testing and changing engine coolant.

Tips for selecting a storage area and using covers.

Procedures for safely transporting the ATV.

Instructions for charging sealed batteries.

Mentions auxiliary power outlets and available accessories.

Provides advice on cleaning the ATV safely.

Details the recommended method for washing the ATV.

Advises on using non-abrasive wax for the ATV body.

Offers tips for preparing the ATV for storage.

Recommends cleaning with mild soap and water, avoiding harsh methods.

Explains how to stabilize fuel for storage.

Advises on changing oil and filter before storage.

Recommends inspecting and cleaning the air filter.

Recommends inspecting and cleaning the breather filter.

Advises checking and changing fluid levels.

Offers tips for preparing the ATV for storage.

Describes how to fog the engine for storage.

Provides an alternative method to fogging the engine.

Advises inspecting and lubricating cables and the vehicle.

Offers tips for preparing the ATV for storage.

Details conventional battery maintenance.

Details sealed battery maintenance.

Advises on testing and changing engine coolant.

Tips for selecting a storage area and using covers.

Procedures for safely transporting the ATV.

States that camber and caster are non-adjustable.

Explains how to adjust the rear shock absorber spring tension.

Details how to adjust the handlebars for rider preference.

Describes how to adjust the carburetor idle speed.

Explains how to adjust throttle cable freeplay at the handlebar.

Lists possible causes and solutions for drive belt and cover issues.

Lists causes and solutions for the engine not turning over.

Lists causes and solutions for engine starting failures.

Lists causes and solutions for engine pinging or knocking.

Lists causes and solutions for engine backfiring.

Lists causes and solutions for irregular engine operation.

Covers causes of lean and rich fuel mixtures.

Lists causes and solutions for the engine stopping or losing power.

Lists causes and solutions for engine overheating.

Lists technical specifications for the Sportsman 400 model.

Provides jetting and clutching data based on altitude and temperature.

Lists technical specifications for the Sportsman 500 model.

Provides jetting and clutching data for Sportsman 500 models.

Lists technical specifications for the Sportsman 600 model.

Provides jetting and clutching data for Sportsman 600 models.

Lists technical specifications for the Sportsman 700 model.

Provides jetting and clutching data for Sportsman 700 models.

Outlines the terms of the limited warranty coverage.

Details the warranty registration process and requirements.

Lists items excluded from warranty coverage.

Describes limitations on warranties and available remedies.

Explains the procedure for obtaining warranty service.

Mentions warranty implications of using non-recommended oil.

States warranty policy for vehicles sold outside the country of purchase.

Provides guidance on obtaining service for exported vehicles.

States warranty denial for private party purchases outside the country.

Explains consequences of not following service procedures for exported vehicles.