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Polaris Sportsman 500 Service Manual

Polaris Sportsman 500
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ENGINE
3.72
STATOR, FLYWHEEL AND STARTER DRIVE INSTALLATION,
CONT
.
5. Torque bolts evenly to specification.
6. Seal stator wire grommet with 3 Bond 1215 or
equivalent sealer.
Flywheel
1. Install flywheel, washer ,andnut. Torque flywheel
to specification.
Starter Drive
1. Be sure the washer is positioned on the back of
the drive gear.
2. Apply starter drive grease to the drive bushing in
the crankcase and all moving surfaces of the
starter drive mechanism. Install the starter drive.
3. Install recoil housing gasket and recoil housing.
Stator Plate Bolt Torque:
5.1-6.5 ft. lbs. (.68-.88 kg-m)
Flywheel Nut Torque:
58-72 ft. lbs. (7.85-9.81 kg-m)
Starter Drive Grease:
PN 2871460

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Polaris Sportsman 500 Specifications

General IconGeneral
BrandPolaris
ModelSportsman 500
CategoryOffroad Vehicle
LanguageEnglish

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