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Polaris Sportsman 500 EFI User Manual

Polaris Sportsman 500 EFI
126 pages
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Table of Contents

Questions and Answers:

Polaris Sportsman 500 EFI Specifications

General IconGeneral
BrandPolaris
ModelSportsman 500 EFI
CategoryOffroad Vehicle
LanguageEnglish

Summary

SAFETY

Safety Decals and Locations

Explains warning decals and their placement on the ATV for protection.

Safe Riding Gear

Recommends appropriate protective clothing for ATV riding for comfort and injury reduction.

Operator Safety

Essential safety precautions and responsibilities for ATV operators, including age restrictions.

CONTROLS

Engine Electrical Switches

Describes the function of various electrical switches like engine stop and worklight.

Throttle Lever

Explains how to use the throttle lever and the Electronic Throttle Control (ETC) system.

Light Switches

Explains the operation of headlight and taillight switches for visibility.

Brake Lever

Describes how to use the brake lever and necessary checks before riding.

Master Cylinder

Details checking the brake fluid level in the master cylinder for proper function.

Parking Brake

Explains how to set and release the parking brake and important safeguards.

Auxiliary Brake

Describes the auxiliary brake system and its operation as a backup.

Fuel Tank

Information about the fuel tank and recommended fuel type for the ATV.

Fuel Filter

Details on fuel filter replacement and maintenance to ensure proper fuel delivery.

Automatic Transmission Gear Selector

Explains the gear selector positions and procedures for changing gears.

FEATURES

All Wheel Drive (AWD) System

Explains the operation and engagement of the All Wheel Drive system.

Instrument Cluster

Overview of the instrument cluster, rider information center, and diagnostic modes.

OPERATION

Fuel Safety

Safety precautions for handling gasoline and understanding engine exhaust hazards.

Break-In Period

Procedures for breaking in the new engine and drivetrain for optimal performance.

Pre-Ride Inspection

Checklist for pre-ride inspection of the ATV components to ensure safe operation.

Starting the Engine

Step-by-step guide for starting the ATV engine safely, including warm-up.

Driving Safely - Hauling Cargo

Guidelines for safely hauling cargo on the ATV, including weight distribution.

Driving Safely - Driving Procedures

Basic steps for safely operating and driving the ATV on level surfaces.

Driving Safely - Making Turns

Technique for making safe turns with the ATV, considering the solid rear axle.

Driving Safely - Driving on Slippery Surfaces

Precautions for riding on slippery or loose surfaces to maintain control.

Driving Safely - Driving Uphill

Precautions and techniques for safely driving uphill, including weight transfer.

Driving Safely - Sidehilling

Safety precautions for sidehilling on slopes to avoid overturn.

Driving Safely - Driving Downhill

Precautions for safely driving downhill, including weight transfer and braking.

Driving Safely - Turning Around on a Hill

Procedure for turning the ATV around on a hill if it stalls.

Driving Safely - Driving Through Water

Procedures for safely driving the ATV through water and post-operation checks.

Driving Safely - Driving Over Obstacles

Tips for safely driving over obstacles, emphasizing awareness.

Driving Safely - Driving in Reverse

Precautions for safely operating the ATV in reverse, including checks and speed.

Driving Safely - Parking on an Incline

Procedures for safely parking the ATV on an incline if unavoidable.

EMISSION CONTROL SYSTEMS

Noise Emission Control System

Guidelines for modifying noise emission components to ensure compliance.

Operation on Public Lands in the U.S.A.

Regulations for operating on public lands in the USA, including spark arrestor.

Crankcase Emission Control System

Explains the function of the crankcase emission system and blow-by gas recirculation.

Exhaust Emission Control System

Details exhaust emissions control via EFI and engine design.

Electromagnetic Interference

Compliance with electromagnetic interference standards for the vehicle.

MAINTENANCE AND LUBRICATION

Periodic Maintenance Chart

Details the maintenance schedule for the ATV based on hours, calendar, and miles.

Lubrication Guide

Provides a guide for lubricating vehicle components with recommended lubricants.

Premium 4 Synthetic Lubricant

Details the recommended engine oil for the ATV and its properties.

Oil Level

Instructions for checking and maintaining engine oil level correctly.

Oil and Filter Change

Steps for changing the engine oil and filter at specified intervals.

Transmission Oil

Instructions for checking and changing transmission oil.

Front Gearcase Oil

Procedures for checking and changing front gearcase oil.

Engine Cooling System - Radiator Coolant Level

Details on checking and maintaining radiator coolant level and system.

Brakes

Checks and maintenance for the brake system, including fluid and pad wear.

Toe Alignment

Procedure to check vehicle toe alignment; dealer adjustment recommended.

Tire Tread Depth

Information on when to replace tires based on tread depth measurement.

Wheel Removal

Steps for removing a vehicle wheel, including safety precautions.

Wheel Installation

Steps for installing a vehicle wheel and required torque specifications.

Filter Systems - Air Filter Service

Instructions for servicing the air filter and pre-filter for engine health.

Lights

General information about ATV lights and maintenance, including replacement.

Spark Plugs

Information on spark plugs, condition, and replacement for engine performance.

Vehicle Immersion

Procedures for dealing with vehicle immersion in water to prevent damage.

Spark Arrestor

Instructions for servicing the spark arrestor to maintain efficiency.

PVT System

Explains the Polaris PVT system operation, maintenance, and usage guidelines.

Battery

General information about ATV batteries, maintenance, and safety.

Cleaning and Storage

General advice on cleaning and storing the ATV to extend component life.

ADJUSTMENTS

Camber and Caster

States that camber and caster adjustments are not possible on this vehicle.

Rear Spring

How to adjust the rear shock absorber spring tension for rider preference.

Handlebars

Procedure for adjusting handlebar height for rider preference and comfort.

Throttle Cable Freeplay

Procedure for adjusting throttle cable freeplay at the handlebar for proper operation.

TROUBLESHOOTING

Drive Belt and Cover Problems

Lists possible causes and solutions for common drive belt and cover issues.

Engine Doesn’t Turn Over

Possible causes and solutions when the engine fails to turn over.

Engine Turns Over, Fails to Start

Causes and solutions when the engine turns but does not start.

Engine Backfires

Possible causes and solutions for engine backfiring.

Engine Pings or Knocks

Causes and solutions for engine pinging or knocking noises.

Engine Runs Irregularly, Stalls or Misfires

Troubleshooting for irregular engine running, stalling, or misfires.

Engine Stops or Loses Power

Causes and solutions for the engine stopping or losing power.

Engine Overheating

Possible causes and solutions for engine overheating.

SPECIFICATIONS

General Vehicle Specifications

Key physical and capacity specifications for the ATV model.

Engine and Drivetrain Specifications

Details on engine, ignition, lubrication, and drivetrain components.

Tire and Brake Specifications

Specifications for tires, brakes, and related systems.

Clutching Chart

Details clutch specifications based on altitude for optimal performance.

WARRANTY

LIMITED WARRANTY

Outlines the limited warranty terms, coverage, and duration for the vehicle.

REGISTRATION

Explains the warranty registration process and requirements for validity.

WARRANTY COVERAGE AND EXCLUSIONS

Details warranty exclusions, limitations of remedies, and terms.

HOW TO OBTAIN WARRANTY SERVICE

Instructions on how to obtain warranty service from an authorized dealer.

Exported Vehicles

Policy regarding warranty coverage for vehicles sold or serviced outside their country of purchase.

U.S.A. EPA Emissions Limited Warranty

Details the limited warranty for emissions control systems and components.

MAINTENANCE LOG

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