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Polaris Sportsman 500 Service Manual

Polaris Sportsman 500
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TRANSMISSION
8.10
TRANSMISSION INSTALLATION, CONT.
6. Installbrakediscandwasherwithdomed sideout,
against nut.
7. Install caliper, auxiliary brake master cylinder , and
transmission shift linkage rods. Install left and
right hand shock absorbers.
8. Apply brake and torque disc nut to 45 ft./lbs.
9. Install PVT system. Refer to PVT section for
procedure.
10. Installairboxassembly andtransmissionventline.
Be sure vent line is not kinked or pinched.
11. Add Polaris Premium Synthetic Gearcase
Lubricant to the proper level on dipstick.
(Approximately 1 quart). Do not overfill.
12. Install rear wheel nuts and torque to specification.
13. Refer to Maintenance Section to adjust
transmission linkage.
Premium Synthetic Gear Case Lubricant
PN 2871478 (12 oz.)
PN 2871477 (Gallon)
Rear Wheel Retaining Bolt Torque
20 ft. lbs. (27 Nm)

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Polaris Sportsman 500 Specifications

General IconGeneral
BrandPolaris
ModelSportsman 500
CategoryOffroad Vehicle
LanguageEnglish

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