POSEIDON PE300-VE - User Manual

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Table of Contents3
Preface9
Contact Data BAUER KOMPRESSOREN9
About this Manual10
Purpose of this Manual10
Target Groups of this Manual10
Storing this Manual10
Symbols Used11
Abbreviations Used11
Disclaimer of Liability11
History12
About this Product13
Identifying the Product13
Application13
Variants and Equipment14
Options14
Scope of Supply14
Applied Standards15
For Your Safety17
Intended Usage17
Improper Use17
Display and Meaning of Warnings18
Hazard Classes18
Structure of the Warnings18
Danger Warnings on the Machine19
Product Safety20
Fundamental Safety Information20
Safety Instructions Regarding Transport and Loading Work21
Safety Information Regarding Operation22
Safety Instructions Regarding Maintenance, Service and Repairs23
Safety Instructions Regarding Cleaning24
Particular Dangers25
Safety and Monitoring Equipment26
Instructions Regarding Emergency26
Behaviour in Case of Faults and Emergencies26
Organisational Duties27
Personnel Selection and Qualification27
Duties of the Operating Company28
Duties of the Personnel29
Safety Regulations30
Product Description33
Structure33
Function35
Intake35
Compression35
Protection35
Cooling35
Separation of the Condensate35
Condensate Drain36
Collecting the Condensate36
Filtration36
Filling37
Drive37
Control System37
Gas Measurement (Option)37
Operating Modes38
Semi-Automatic38
Fully Automatic38
Combined Operation38
Connections39
Overview39
Control Elements41
Overview41
Operating Panel42
Display Elements43
Overview43
Display Elements B-CONTROL MICRO44
Technical Data49
Technical Data Compressor Unit49
Technical Data PE300-VE49
Technical Data PE320-VE51
Technical Data PE400-VE53
Technical Data Compressor Block55
Technical Data Compressor Block IK12055
Technical Data Compressor Block IK12.1456
Technical Data Filter System56
Technical Data Filter System P4156
Technical Data B-DETECTION PLUS I57
Technical Data Motor58
Transport and Storage59
Transport59
Checking the Cargo59
Preparing for Transport59
Transport60
Storage and Preservation61
Selecting the Storage Location61
Preparing for Preservation61
Preservation62
Inspecting the Unit During Storage62
Installation63
Preparing the Installation Site63
Installing the Unit64
Securing the Air Quality64
Installing the Unit65
Ensuring Cooling66
Electrical Connection of the Unit71
Pneumatic Connection of the Unit72
Having the Unit Accepted72
Commissioning and Operation73
Caution in Case of Units with Gas Measurement Device73
Instructions for Operation73
Starting up the Unit75
Checks before each Commissioning75
Commissioning the Unit for the First Time77
Commissioning the Unit after Longer Downtimes79
Checking the Direction of Rotation of the Motor81
Operating the Electronic Control82
Navigating in the Control System82
Modifying the Settings83
Entering Password85
Inserting the Memory Card87
Configuring the Electronic Control System89
Setting Time and Date89
Setting Language and Units90
Setting the Display91
Setting the Final Pressure92
Setting the Valves93
Setting the Alarm Relay94
Loading the Factory Settings95
Connecting to a Local Network96
Operation97
Switching the Unit on98
Switching the Unit off98
Behaviour in Case of Emergency99
Displaying the Operating Values99
Checking the Maintenance Intervals100
Checking the Maintenance Intervals for Gas Sensors101
Displaying the Current Messages102
Displaying the Logbook103
Resetting the Messages104
Operating the Control System with the B-APP105
Filling Operation108
Flushing the Unit Manually108
Switching over the Filling Pressure109
Analysing the Air110
Filling the Compressed Air Cylinders112
Filling the Compressed Air Cylinders115
Troubleshooting117
Fault Finding and Fault Correction117
Fault Finding in Drive Motor117
Fault Finding in Compressor Block117
Fault Finding in Electrical Control System118
Fault Finding in Automatic Condensate Drain119
Troubleshooting120
Maintenance121
Maintenance Table121
Resources for Maintenance and Repairs122
Bolt Torques122
Bolt Tightening Sequence123
Adhesive and Sealant123
Lubricant124
Lubrication Oil125
Test Material127
Filter Cartridges127
Checking the Unit for Leaks128
Depressurising the Unit129
Pressurising the Filter Circuit129
Maintenance Activities - Intake Section130
Maintenance Work130
Maintenance Activities - Lubricating Oil System132
Maintenance Work133
Changing the Oil Type137
Maintenance Activities Filter System138
General Maintenance Advices138
Checking the Load Cycles138
Determine the Cartridge Service Life139
Changing the Cartridge of the Filter Vessel143
Check Filling Hoses144
Maintenance Activities Pressure Retention Valve145
Checking the Pressure Maintaining Valve145
Adjusting the Pressure Retention Valve146
Maintenance Activities Safety Valves147
Checking the Blow-Off Pressure of Safety Valves148
Maintenance Activities Pressure Gauge150
Maintenance Activities - Intake Valves and Pressure Valves150
Replacing the Suction Valves and Pressure Valves150
Maintenance Activities - Automatic Condensate Drain151
Testing the Condensate Valves151
Checking the Function of Automatic Condensate Drain152
Maintenance Activities Gas Measurement Unit154
Checking the Sensors154
Calibrating the Sensors156
Replacing the Sensors159
Replacing the Filters161
Maintenance Activities Electrical System162
Maintaining the Electrical Control Systems162
Maintenance Activities Drive System163
V-Belt Maintenance163
Disassembly and Disposal165
Decommissioning and Disposal165
Decommissioning165
Dispose the Unit166
Appendix167
Sample Declaration of Conformity167
Filter Cartridge Replacement Intervals168
Filter Cartridge 062565169

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POSEIDON PE300-VE Specifications

General

Brand	POSEIDON
Model	PE300-VE
Category	Air Compressor
Language	English

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