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Potterton Suprima 40 User Manual

Potterton Suprima 40
15 pages
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To be used with Suprima 30 - 60 models ONLY
Installation Instructions
Suprima System Boilers
with Mid Position Valve Kit Option
Wall Mounted Fan Flued Gas Boilers
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Potterton Suprima 40 Specifications

General IconGeneral
BrandPotterton
ModelSuprima 40
CategoryBoiler
LanguageEnglish

Summary

Installation Instructions

Suprima System Boilers Overview

Overview of Suprima system boilers and the mid-position valve kit option.

Boiler Mounting Frames

Details on sales codes for standard or mid-position valve mounting frames.

Sealed System Module

Information on the sales code for the sealed system module.

Optional Mid Position Valve Kit

Details for the kit designed for systems with specific outputs.

Pack Contents

Boiler Mounting Frames (Sales Codes)

Lists isolating valve fittings for standard and MPV frames.

Optional Mid Position Valve Kit Components

Shows wiring diagrams and components for the MPV kit.

Sealed System Module Components

Sealed System Module (1SUPKITK)

Illustrates the components of the sealed system module.

Boiler Mounting Frame and Connections

Install the Boiler Mounting Frame

Step-by-step guide for mounting the frame on the wall.

Bottom Connection Setup

How to connect flow, return pipes, and gas supply at the bottom.

Top Connection Options

Conditions for using top connections with the wall mounting frame.

System Pipework Connections

Pipework Through The Top

Steps for connecting pipework through the top of the mounting frame.

Fit System Module Components

Instructions for fitting the rest of the system module components.

Sealed System Module Installation

Fit the Module Assembly

Steps to fit the vessel/pump carrier assembly to the mounting frame.

Install Flow Pipe Extension (Standard)

How to fit the flow pipe extension for standard systems.

Install Mid Position Valve (MPV) Kit

Steps for connecting the MPV kit to the isolating valves.

Boiler and Pipework Preparation

Position Flow and Return Pipes

Positioning flow and return pipes before mounting the boiler.

Connect Gas Pipe to Frame

Connecting the gas pipe to the frame's bulkhead fitting.

Prepare Boiler Before Mounting

Steps to prepare the boiler, fit the mounting bracket.

Fit Boiler to Frame

How to lift and secure the boiler onto the mounting frame.

Boiler Connections and Safety Checks

Connect Gas Pipe to Boiler

Connecting the gas pipe to the boiler's gas valve adaptor.

Connect Flow and Return Pipes

Connecting flow and return pipes to the boiler and module.

Pressure Relief Valve Installation

Installing a discharge pipe for the pressure relief valve.

Venting the Boiler

How to fill and vent the system, ensuring the pump is not run dry.

Commissioning and Wiring

System Commissioning

Testing the installation for soundness and completing commissioning.

Wiring Installation Without MPV

How to route the mains cable for systems without MPV.

Fit Junction Box (MPV Only)

Installing the junction box for MPV systems and wiring connections.

Wiring Diagrams - Electronic Controls

Suprima Boiler Wiring (Electronic)

Diagram showing connections for the Suprima boiler with electronic controls.

Potterton Electronic Controls Wiring

Wiring schematic for electronic controls, room and cylinder thermostats.

Wiring Diagrams - Mechanical Controls

Suprima Boiler Wiring (Mechanical)

Diagram showing Suprima boiler connections with mechanical controls.

Potterton Mechanical Controls Wiring

Wiring schematic for mechanical controls and thermostats.

Wiring Diagrams - Typical Controls

Suprima Boiler Wiring (Typical Controls)

Diagram showing Suprima boiler connections with typical third-party controls.

Typical Controls Wiring Schematics

Wiring schematic for common room and cylinder thermostats.

Replacement of Parts - Boiler Isolation and Components

Isolate the Boiler for Maintenance

Steps to isolate the boiler from electricity and close valves.

Vessel/Pump Carrier Assembly Replacement

Notes on replacing pump, relief valve, and expansion vessel hose.

Mid Position Valve Replacement Procedure

How to replace the MPV motor without draining the system.

Isolating Valves Replacement Notes

Notes on draining the system to replace isolating valves.

Replacement of Parts - Vessel and Bleed Valves

Expansion Vessel Replacement

Procedure to disconnect and replace the expansion vessel.

System Bleed Valves Replacement

Instructions for unscrewing automatic and manual bleed valves.

Venting Boiler After Part Replacement

Filling and venting the system after component replacement.

Short List Of Spares

Spares List and Part Numbers

Detailed list of spare parts with drawing reference and part numbers.

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