To Next PageTo Next PageWhy is my Pottinger Farm Equipment torque limiter on the driveshaft triggered?
The torque limiter on the driveshaft of your Pottinger Farm Equipment might be triggered due to several reasons: too much forage at once, a large foreign body, or blunt knives. To resolve this, declutch and start off again at low revs. If there's a foreign body, remove it and sharpen the knives. If the knives are blunt, sharpen them.
What to do if my Pottinger FARO 3500 L/D has poor cutting quality?
If your Pottinger Farm Equipment exhibits poor cutting quality, it could be due to blunt knives or the p.t.o. speed being too high. Sharpen or replace the knives. Also, drive at lower revs to avoid picking up larger wads of forage.
What to do if my Pottinger Farm Equipment forage jams?
If forage jams occur in your Pottinger Farm Equipment, it might be because the travel speed is too high, or the trailer is hitched up too low. To fix this, set the drawbar to the correct height.
What to do if my Pottinger FARO 3500 L/D transmission runs hot?
If the transmission of your Pottinger Farm Equipment runs hot, it's likely due to a lack of lubrication. Top up or replace the oil to resolve this issue.
What to do if my Pottinger Farm Equipment has poor braking?
Poor braking in your Pottinger Farm Equipment can be caused by worn brake linings. You should adjust or replace the linings.
What to do if my Pottinger Farm Equipment picks up forage soiled?
If your Pottinger Farm Equipment picks up soiled forage, the jockey wheels might be set too low. Check the jockey wheel setting to correct this.
What to do if my Pottinger Farm Equipment jockey wheels do not reach ground?
If the jockey wheels on your Pottinger Farm Equipment do not reach the ground, the pick-up might be set wrong. Adjust the jockey wheels and check the height setting at the hitch.
Why is there noise from transmission chain in my Pottinger Farm Equipment?
Noise from the transmission chain in your Pottinger Farm Equipment usually indicates that the chain is loose. Check the chain tension regularly (5 to 8 mm play) and tighten it if necessary.
What to do if hydraulic mechanism move jerkily in my Pottinger Farm Equipment?
If the hydraulic mechanism in your Pottinger Farm Equipment moves jerkily, there might be air in the lines or cylinders. Loosen the bleed screws (A) and bleed the lines to resolve this.
Why does the scraper floor chain run noisily in my Pottinger FARO 3500 L/D?
A noisy (ticking over) scraper floor chain in your Pottinger Farm Equipment is often due to the chain being either too loose or too taut. Check the chain tension.
Product liability checklist for delivery confirmation.
Confirmation process for proper delivery of machine and manual.
Explanation of the CE conformity mark and its meaning.
Visual interpretation of various safety warning symbols.
Guidance on preventing damage to the machine.
Essential safety advice for trailer operation and handling.
Recommendations for safe trailer road travel and handling.
Safe procedures for connecting and disconnecting the trailer.
Instructions for safely parking the implement.
Rules and considerations for road travel with the trailer.
Adherence to usage regulations and limits for the trailer.
Pre-operation checklist to ensure safety and readiness.
Connecting hydraulic lines for single and double-action units.
Specific connection advice for closed hydraulic/LS tractor systems.
Connecting the 3-channel plug to the tractor socket.
Connecting and checking the trailer's lighting system.
Connecting the ISO Bus plug for compatible tractors.
Proper positioning of the hose container for clearance.
Adjusting drawbar coupling for drive shaft clearance.
Setting drawbar height for optimal pick-up operation.
Ensuring proper vibration absorption by adjusting cylinders.
Locking procedure for tractors without Load sensing system.
Locking procedure for tractors with Load sensing system.
Conditions requiring the trailing front axle to be locked.
Instructions for mounting the DST 2000 forked drawbar.
Information on connecting the traction coupling ball.
Routine maintenance for the traction coupling ball.
Procedure for manually raising the jack stand.
Instructions for safely parking the trailer on the jack stand.
Adjusting the pick-up height for optimal operation.
Adjusting spring tension for pick-up load alleviation.
Important pre-operation checks for the cutting unit.
Using external buttons to swing the cutter beam.
Procedure for clearing a blocked press channel.
Step-by-step guide to swinging the cutter beam.
Reverse procedure for returning the cutter beam.
Adjusting cutter beam for proper frame tubing fit.
Setting the cutter beam for correct swing-out position.
Centering cutters between press rotor dovetail prongs.
Visual inspection of blade-to-press rotor clearance.
Procedure for adjusting the blade-to-press rotor clearance.
Description of the tailgate's safety mechanism and operation.
Variations for unloading using dispensing rollers.
Precautions to prevent damage to the tailgate and swivel sections.
Step-by-step guide for removing regulating rollers.
Procedure for adjusting the switch related to regulating rollers.
General information about the scraper floor switch function.
Setting the scraper floor switch when rollers are removed.
Recommendation for installing an oil pressure switch.
Step-by-step instructions for assembling the top frame.
Overview and identification of the 'DIRECT CONTROL' operating unit buttons.
Explanation of the function of each button on the control panel.
How to activate hydraulic functions using the control unit.
Procedure for switching on the operating device.
Details on activating and using loading functions.
Details on activating and using unloading functions.
Understanding the meaning of control panel LED indicators.
Operation of the scraper floor back run function.
Procedure for raising the pick-up.
Operation for swinging the cutting unit inwards.
Procedure for lowering the pick-up.
Operation for swinging the cutting unit outwards.
Reducing the scraper floor speed.
Operation of the scraper floor forward run function.
Procedure for opening the tailgate.
Procedure for closing the tailgate.
Unloading the scraper floor and increasing its speed.
Operating the pivoting drawbar and forage top frame.
Checking the current status of automatic loader/unloader.
Procedure for activating the automatic loader.
Benefits and advantages of using the automatic loader.
Sensors used for controlling the automatic loader.
Procedure for activating the automatic unloader.
Benefits and advantages of using the automatic unloader.
Step-by-step process for automatic unloader operation.
Ensuring correct power control function by checking connections.
Overview of the power control unit's physical layout.
Explanation of display indicators and button functions.
Identification of buttons for loading-related functions.
Identification of buttons for unloading-related functions.
Procedure for switching on the power control panel.
Accessing the DATA indicator from the WORK indicator.
Accessing the SET indicator from the DATA indicator.
Navigating through SET functions using the I/O button.
Returning to the WORK indicator from the SET indicator.
Procedure for switching off the control panel and job calculator.
Cancelling the DIAG indicator or alarm signal.
Operating the automatic loader function in the WORK menu.
Benefits of the automatic loader feature.
Sensors controlling the automatic loader.
Indicator for a full wagon and automatic loader deactivation.
Important note regarding the automatic loader's initial activation.
Procedure for loading the scraper floor.
Operation for swinging the cutting unit inwards.
Operation for swinging the cutting unit outwards.
Procedure for lowering the pivoting drawbar.
Procedure for raising the pivoting drawbar.
Procedure for raising the pick-up.
Procedure for lowering the pick-up.
Operating the automatic unloader function.
Benefits of the automatic unloader feature.
Step-by-step process for automatic unloader operation.
Important safety caution for automatic unloader start-up.
Unloading scraper floor and using 2-phase motor settings.
Operation of the scraper floor forward run.
Operating the regulating rollers.
Operating the cross conveyor belt.
Operating the trailing forward axle.
Keyboard lock during trailing axle operation.
Pre-transport check of trailing axle function.
Conditions requiring the trailing front axle to be locked.
Procedure for opening the tailgate.
Delay in tailgate opening function.
Procedure for closing the tailgate.
Procedure and interruption of automatic tailgate closing.
Function of the STOP button.
Using left/decrease function for selected operations.
Using right/increase function for selected operations.
Navigating SET functions using the I/O button.
Setting for loading space lighting.
Setting for the forage reagent distributor.
Setting for the forage top frame.
Extinguishing operating data and daily counter.
Setting the lead time for the scraper floor.
Adjusting scraper floor speed range to tractor hydraulics.
Setting scraper floor speed steps using the SET button.
Accepting new scraper floor speed settings.
Cancelling scraper floor speed setting changes.
Monitoring job calculator switch outputs for faults.
How faults are indicated and recognized.
Enabling/disabling diagnostic functions per channel.
Excluding a faulty output from future diagnostic checks.
Conditions triggering cutting unit monitoring.
How cutting unit status is indicated.
Accessing the sensor test display.
Displaying the status of present sensors.
Accessing the CONFIG display for machine adjustments.
Configuration of automatic loading.
Configuration of the cross conveyor belt.
Configuration of the trailing front axle.
Configuration of the scraper floor stage 2.
Configuration of the regulating rollers.
Configuration of loading space lighting.
Configuration of the forage reagent distributor.
Configuration of the forage top frame.
Procedures for charging the wireless control unit's AC.
Interpreting LED status for AC charge level.
How the unit enters energy saving mode.
Bluetooth standard and radio contact range.
Purpose and procedure for pairing devices.
Setup for operation with an ISO control terminal.
Setup for operation via ISO Bus tractor terminal.
Start menu structure and button functions.
Base setting menu structure and button functions.
Loading menu structure and button functions.
Data menu structure and button functions.
Set menu structure and button functions.
Explanation of buttons in the Start menu.
Explanation of buttons in the Base setting menu.
Explanation of buttons in the Loading menu.
Unloading menu for variants without cross conveyor belt.
Explanation of buttons in the Unloading menu.
Important safety note regarding automatic unloader and PTO.
Unloading menu for variants with cross conveyor belt.
Explanation of buttons in the Unloading menu.
Important safety note regarding regulating rollers and PTO.
Explanation of buttons in the Data menu.
Accessing the Config-menu.
Explanation of symbols used in the Config-menu.
Function to restart the job calculator.
Procedure to access the Set menu.
Explanation of buttons within the Set menu.
Setting the trailing front axle operation mode.
Important note regarding automatic trailing axle locking.
Conditions requiring the trailing front axle to be locked.
Confirmation reminder for altered settings.
Setting the load limit for automatic scraper floor activation.
Setting the load limit for scraper floor standstill.
Notes on adjusting load limits for different fodder types.
Adjusting scraper floor lead time for automatic unloading.
Procedure to access the TEST menu.
Explanation of symbols used in the TEST menu.
Procedure to access the Diagnostic menu.
Explanation of symbols used in the Diagnostic menu.
Mapping of diagnostic symbols to machine outputs.
Note on alarms for power supply and sensor power supply.
Options for grouping joystick functions.
Accessing the system menu for joystick setup.
Joystick configuration for Variant 1.
Joystick configuration for Variant 2.
Benefit of direct joystick control.
Note on programmable joystick keys.
Note on joystick activation.
Data transmission from tractor to job calculator.
Status and functions of the tractor job calculator.
Setting the wheel-based speed measurement.
Setting the ground-based speed measurement.
Setting and checking PTO speed.
Indication of the working position of the lifting gear.
Note on ISO-control unit translating tractor signals.
Note on invalid speed/distance during 100m equalization.
Note on deactivating measurement if sensors are unavailable.
General tips and important points for the loading process.
Specific instructions for loading green fodder.
Specific instructions for loading dry fodder.
Procedure for adjusting the pick-up height and struts.
Step-by-step guide to starting the trailer loading process.
Key points to observe during the loading process.
Safety precautions to be taken during loading.
Steps for unloading with regulating fittings.
Steps for unloading without regulating fittings.
Operation of the rear push-button for scraper floor control.
General advice on interrupting the moving floor feed.
Function and operation of the regulating equipment shut-off clutch.
Steps to complete the unloading process.
Note on road travel after unloading.
Safety precaution: turn off engine before maintenance.
Instructions for parking the machine in the open.
General advice for maintaining the implement's condition.
Specific checks for mower and tedder blades/tines.
Information regarding original and non-original spare parts.
Precautions for cleaning machine parts, especially high-pressure washers.
Instructions for winter storage of the machine.
Notes on drive shaft maintenance.
Caution regarding injury from hydraulic unit and maintenance.
Hydraulic unit check intervals and procedure.
Pre-operation checks for hydraulic hoses.
Reference to repair instructions in supplement.
Safety warning against working under the machine without support.
Procedure for opening side protectors.
Procedure for closing side protectors.
Warnings against welding or mechanical work on the gas container.
Information on gas container pressure drop and checks.
Procedure for altering gas container pressure by specialists.
Using steps for safe entry into the loading area.
Opening the access door when the drive motor is stopped.
Warning against entering the loading area with PTO connected.
Steps to take before starting the vehicle.
Important notice regarding overload clutch and warranty.
Reference to the 'Brake unit' chapter for adjustment.
Replacing broken pick-up tines.
Checking pick-up drive chain tension.
Annual pick-up chain maintenance.
Adjusting pick-up drive chain tension.
Adjusting transmission chain tension.
Greasing procedure for main bearings.
Checking force-fit boltings annually.
Ensuring screws are torque tightened annually.
Step-by-step guide for removing cutters.
Warning against holding cutters by the cutting edge.
Procedure for installing cutters correctly.
Proper technique for regrinding cutters.
Note on safe cutter grinding practices.
Maintenance of the cutter safety device.
Removing stripper screws and metal sheet.
Pulling the stripper downward.
Check gap after 200 trips.
Transmission oil change and top-up intervals.
Procedure for topping up transmission oil.
Procedure for changing transmission oil.
Lubrication specification for regulating gears.
Lubrication specification for starting transmission.
Lubrication specification for lateral gears.
Lubrication specification for scraper floor gears.
Tensioning and maintenance of scraper floor chains.
Procedure for retensioning scraper floor chains.
Note on retensioning scraper floor chains with hydraulic lines connected.
Maintenance and tensioning of drive chains for regulating rollers.
Adjusting the oil pressure switch setting.
Step-by-step procedure for setting the oil pressure switch.
Note on using a manometer for exact setting.
Indicator for a soiled oil filter.
Procedure for changing hydraulic oil.
Protection of the electrical unit with a 10A fuse.
Protection of job calculator valve outputs with a 25A fuse.
Note to disconnect electrical connection before working on unit.
Protecting the operating unit from water and storing it.
Cleaning the operating unit with soft cloth and mild cleaner.
Cleaning the job calculator, avoiding high-pressure cleaners.
Conditions for adjusting end switches.
Adjustment measurement for tailgate end switch.
Adjustment measurement for automatic loader end switch.
Adjustment measurement for cutting unit end switch.
Adjustment measurement for scraper floor end switch.
Measurement range for RPM sensor.
Ensuring correct connection of brake hoses.
Note on ABS power supply requirement.
Maintenance and service of the air brake unit.
Procedure for draining water from the air reservoir.
Procedure for cleaning air brake line filters.
Checking and adjusting brake piston stroke.
Procedure for adjusting the brake system.
Attention regarding brake unit function and maintenance.
Using release position for wagon movement.
Procedure for releasing brakes.
Procedure for applying brakes.
Automatic brake application when connecting hoses.
Explanation of the ALB regulator function.
Note on not altering the ALB regulator setting.
Securing the wagon using the parking brake.
Setting brake regulator and disconnecting hoses.
Lubrication of steering arm bearings.
Lubrication of cylinder head fixings.
Lubrication of brake shaft bearings.
Lubrication of the rod adjuster.
Lubrication of the automatic rod adjuster.
Note on re-greasing after cleaning the vehicle.
Note on using Li-Grease for wheel hub bearings.
Securing vehicle and releasing brakes for hub bearing maintenance.
Grease quantities for tapered roller bearings.
Notes on grease type and mixing for wheel hub bearings.
Ensuring no air in damping cylinders and supply line.
Relieving support axle for greasing.
Note on greasing support axle points.
Checking and tightening wheel nuts.
Checking wheel hub bearing play.
Procedure for adjusting bearing play when detected.
Checking brake lining thickness via viewing hole.
Residual brake lining thickness thresholds for replacement.
Adjusting rod by hand.
Resetting wheel brake with cylinder rod empty run.
Setting empty run percentage for brake lever.
Base setting for automatic rod adjuster.
Automatic resetting of automatic rod adjuster.
Removing rubber sealing cap for adjuster check.
Turning adjusting screw for check.
Operating brake lever for automatic adjustment check.
Conditional note on checking brake wear and function.
Checking damping cylinder condition and impermeability.
Checking damping cylinder attachment for tightness and wear.
Checking spring stirrup lock nuts for tightness.
Checking bushings and spring bolts for tightness.
Attention: sight check of hydraulic running gear components.
Checking spring bracket and screws on support axle for tightness.
Checking spring bracket and screws on spring tension housing.
Checking bearing bolts on spring tension housing for tightness.
Attention: sight check of BOOGIE running gear components.
Overview of greasing points and intervals.
Overview of maintenance tasks and their intervals.
General sight check for damage and wear on components.
Remedies for when the driveshaft torque limiter is triggered.
Remedies for an overheating transmission.
Remedies for noisy scraper floor chain operation.
Remedies for noise from the transmission chain.
Remedies for forage jams.
Remedies for poor cutting quality.
Remedies for jockey wheels not reaching the ground.
Remedies for soiled forage pickup.
Remedies for jerky hydraulic mechanism movement.
Remedies for poor braking performance.
Safety precautions for adjustment, service, and repair work.
Troubleshooting electrical unit disruptions and power failures.
Hydraulic block diagram for POWER-CONTROL variant.
Hydraulic functions for DIRECT-CONTROL up to 2006 model.
Hydraulic functions for DIRECT-CONTROL from 2006 model.
Location and importance of the vehicle identification plate.
Table of technical specifications for FARO models.
List of required electrical and hydraulic connections.
List of available optional equipment.
Intended use of the FARO trailer series.
Definition of undefined uses and manufacturer's liability.
Table of starting torque values for wheel nuts.
Attention: retighten wheel nuts after initial operation.
Information on checking tyre air pressure.
General safety advice and precautions for operating the machine.
Definition of intended use and manufacturer's responsibilities.
Information on original and non-original spare parts.
Importance of maintaining protection devices.
Pre-operation checks and operator awareness.
Warning about potential asbestos in components.
Prohibition of transporting persons on the machine.
Factors affecting driving ability with attached equipment.
General safety advice for attachment, operation, and maintenance.
Instructions for cleaning the machine, avoiding high-pressure washers.
Information on driveshaft matching, working rules, and maintenance.
Determining the correct driveshaft length.
Rules for safe operation and maintenance of the driveshaft.
Important note on using correct driveshafts to avoid damage.
Maximum deflection angles for wide-angle joints.
Maximum deflection angles for standard joints.
Maintenance for driveshafts, including cover replacement.
Using retaining chains for driveshaft tube guards.
Explanation of the cam-type safety clutch mechanism.
Important note on re-engaging the safety clutch.
Note that the overload clutch is a torque limiter, not a fill indicator.
Checking friction clutch function before operation.
Lubricant symbols and their meaning.
Gear oil change intervals and procedures.
Pre-storage oil change and greasing.
Protecting exposed metal parts against corrosion.
Purpose of the emergency brake valve for trailer safety.
How the emergency brake valve functions.
Warning: emergency brake valve is not a parking brake substitute.
Requirement for a break test before each trip.
Instructions for fitting the emergency brake valve.
Important note on electric emergency brake valve enablement.
Requirement for internal hydraulic supply for cross conveyor belt.
Specification for hydraulic oil and quantity.
Location of the hydraulic pump.
Procedure for uncoupling the cardan shaft.
Loosening the straining screw for V-belt adjustment.
Correct V-belt tension for cross conveyor operation.
Note on operating cardan shaft speed for cross conveyor.
Key to symbols and codes used in the hydraulics plan.
Key to symbols and codes used in the hydraulics plan.
Note that all connector diagrams are viewed from outside.
Color coding for wires in the job calculator layout plan.
Key to connectors, sensors, and valves in the job calculator plan.
Note that all connector diagrams are viewed from outside.
Color coding for wires in the PWM job calculator layout plan.
Key to connectors, sensors, and buttons in the PWM job calculator plan.
Key to symbols and codes used in the power control hydraulics plan.
Note that all connector diagrams are viewed from outside.
Color coding for wires in the connection diagram.
Key to sensors, valves, and connections in the diagram.
Example of connecting the forage reagent distributor.
Example of connecting moment rollers sensor input.
General| Brand | Pottinger |
|---|---|
| Model | FARO 3500 L/D |
| Category | Farm Equipment |
| Language | English |
