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Poulan Pro PB20H42YT User Manual

Poulan Pro PB20H42YT
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OPERATOR'S MANUAL
MODEL:
PB20H42YT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
WARNING:
Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so can
re sult in serious in ju ry.
IMPORTANT MANUAL Do Not Throw Away
532 44 04-54
11.16.10 BAD Printed in the U.S.A.

" This machine is approved by the EPA for E10 (10% ethanol) and lower fuel only.
Do not use any fuel >E10 in this machine."

Questions and Answers:

Poulan Pro PB20H42YT Specifications

General IconGeneral
EngineBriggs & Stratton
TransmissionHydrostatic
Deck MaterialSteel
Fuel Capacity1.5 gallons
Engine Type4-cycle
Engine Displacement500 cc
Cutting Height1.5 to 4 inches
Drive SystemRear wheel drive
Warranty2 years
Height Adjustment6-position
Cutting Width42 inches
Blade EngagementElectric PTO

Summary

OPERATOR'S MANUAL

MODEL: PB20H42YT LAWN TRACTOR

Identifies the specific model of the lawn tractor.

WARNING: Read this Manual and follow all Warnings and Safety Instructions.

Emphasizes reading and following safety instructions for serious injury prevention.

ALWAYS WEAR EYE PROTECTION DURING OPERATION

Crucial safety advice to always wear eye protection during operation.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

Guidelines for safe operation of ride-on mowers.

DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

Critical danger warning about amputation and death from the cutting machine.

WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

Warning against coasting downhill in neutral to avoid loss of control.

I. GENERAL OPERATION

Basic rules for operating the tractor safely.

II. SLOPE OPERATION

Specific safety guidelines for operating on slopes.

III. CHILDREN

Safety precautions regarding children around the tractor.

IV. TOWING

Guidelines for safely towing attachments.

V. SERVICE

Important safety precautions for servicing the tractor.

SAFE HANDLING OF GASOLINE

Critical safety information for handling gasoline.

GENERAL SERVICE

General service and maintenance safety guidelines.

PRODUCT SPECIFICATIONS

Gasoline Capacity and Type

Specifies the fuel tank capacity and type.

Oil Type (API-SG-SL)

Details the required engine oil type classification.

Oil Capacity

Specifies the engine oil capacity with and without filter.

Spark Plug

Identifies the recommended spark plug type and gap.

Ground Speed (MPH)

Lists the forward and reverse ground speeds.

Charging System

Describes the tractor's charging system specifications.

Battery

Provides battery specifications like AMP/HR, Min. CCA, and Case Size.

Blade Torque

Specifies the recommended torque for blade bolts.

CUSTOMER RESPONSIBILITIES

Outlines the owner's duties for maintaining the tractor.

UNASSEMBLED PARTS

Key

Image and label for the tractor key.

(1) Oil Drain Tube

Identifies the oil drain tube.

(2) Keys

Identifies the tractor keys.

Slope Sheet

Visual aid for measuring slopes.

TOOLS REQUIRED FOR ASSEMBLY

Lists necessary tools for assembling the tractor.

TO REMOVE TRACTOR FROM CARTON

Instructions for unpacking the tractor from its carton.

BEFORE REMOVING TRACTOR FROM SKID

Steps to take before removing the tractor from the skid.

TO CHECK BATTERY (See Fig. 1)

Procedure for checking the tractor's battery.

ADJUST SEAT (See Fig. 2)

Instructions for adjusting the tractor seat for comfort and operation.

ASSEMBLY

CHECK TIRE PRESSURE

Importance and procedure for checking tire pressure.

CHECK DECK LEVELNESS

Importance and procedure for checking mower deck levelness.

CHECK FOR PROPER POSITION OF BELTS

How to verify the correct routing of mower and drive belts.

CHECK BRAKE SYSTEM

How to check if the tractor's brake system is operating correctly.

✓ CHECKLIST

A checklist of important items to review before operating the tractor.

OPERATION

KNOW YOUR TRACTOR

Encourages familiarization with tractor controls and adjustments.

ATTACHMENT CLUTCH LEVER

Explains the function of the attachment clutch lever.

ATTACHMENT LIFT LEVER

Explains the function of the attachment lift lever.

CLUTCH/BRAKE PEDAL

Explains the function of the clutch/brake pedal.

MOTION CONTROL LEVER

Explains the function of the motion control lever for speed and direction.

IGNITION SWITCH

Explains the function of the ignition switch for starting and stopping.

LIGHT SWITCH

Explains the function of the light switch.

PARKING BRAKE

Explains the function of the parking brake.

REVERSE OPERATION SYSTEM (ROS) “ON” POSITION

Explains the ROS "ON" position for reverse operation with attachments.

THROTTLE/CHOKE CONTROL

Explains the function of the throttle/choke control.

FREEWHEEL CONTROL

Explains the function of the freewheel control.

SERVICE REMINDER/HOUR METER

Explains the service reminder and hour meter function.

WEAR YOUR SAFETY GLASSES

Reinforces the importance of wearing safety glasses.

HOW TO USE YOUR TRACTOR

General instructions on how to operate the tractor.

TO SET PARKING BRAKE (See Fig. 4)

Step-by-step guide to setting the parking brake.

STOPPING (See Fig. 5)

Instructions on how to stop the mower blades and the ground drive.

TO USE THROTTLE CONTROL (See Fig. 6)

Guidance on using the throttle control for engine speed.

TO MOVE FORWARD AND BACKWARD (See Fig. 7)

How to control the tractor's movement using the motion control lever.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8)

Instructions for adjusting the mower's cutting height.

TO ADJUST GAUGE WHEELS (See Fig. 9)

Instructions for adjusting the mower deck gauge wheels.

REVERSE OPERATION SYSTEM (ROS)

Explanation of the Reverse Operation System and its usage.

USING THE REVERSE OPERATION SYSTEM (See Fig. 10)

How to safely use the Reverse Operation System.

TO OPERATE MOWER

Steps for operating the mower, including safety features.

TO OPERATE ON HILLS

Safety rules for operating the tractor on hills.

TO TRANSPORT (See Fig. 12)

Instructions for safely transporting the tractor.

SERVICE REMINDER/HOUR METER

Explanation of the service reminder and hour meter.

TOWING CARTS AND OTHER ATTACHMENTS

Guidelines for towing carts and other attachments.

BEFORE STARTING THE ENGINE

Pre-start checks and procedures before starting the engine.

CHECK ENGINE OIL LEVEL

Procedure for checking the engine oil level.

ADD GASOLINE

Instructions for adding gasoline safely.

TO START ENGINE (See Fig. 5)

Step-by-step guide to starting the tractor engine.

WARM WEATHER STARTING (50°F (10°C) and above)

Procedure for starting the engine in warm weather.

COLD WEATHER STARTING (50°F (10°C) and below)

Procedure for starting the engine in cold weather.

AUTOMATIC TRANSMISSION WARM UP

How to warm up the automatic transmission before driving in cold weather.

PURGE TRANSMISSION

Instructions for purging the transmission before initial operation.

CAUTION: Never engage or disengage freewheel lever while the engine is running.

Crucial caution about engaging/disengaging freewheel lever.

CAUTION: At any time, during step 4, there may be movement of the drive wheels.

Caution about potential drive wheel movement during transmission purging.

MOWING TIPS

Practical advice for effective and safe mowing.

Tire chains cannot be used when the mower housing is attached to tractor.

Restriction on using tire chains with the mower attached.

Mower should be properly leveled for best mowing performance.

Importance of mower deck leveling for optimal performance.

The left hand side of mower should be used for trimming.

Guidance on using the left side of the mower for trimming.

Drive so that clippings are discharged onto the area that has been cut.

Technique for discharging clippings for even distribution.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps.

Warning against mowing wet grass due to plugging and clumps.

MAINTENANCE

MAINTENANCE SCHEDULE

A schedule of required maintenance tasks and intervals.

TRACTOR

Maintenance tasks specific to the tractor.

ENGINE

Engine maintenance procedures.

GENERAL RECOMMENDATIONS

General advice for proper tractor maintenance.

BEFORE EACH USE

Essential checks to perform before each use of the tractor.

LUBRICATION CHART

A chart detailing lubrication points and types.

BRAKE OPERATION

How to check and adjust the brake operation.

TIRES

Maintenance related to tires, including pressure and care.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS) (See Fig. 14)

How to check the operator presence and ROS systems for proper function.

BLADE CARE

How to care for mower blades, including sharpening and replacement.

BLADE REMOVAL (See Fig. 15)

Step-by-step instructions for removing mower blades.

BATTERY

Maintenance and care for the tractor's battery.

TO CLEAN BATTERY AND TERMINALS

Procedure for cleaning the battery and terminals.

V-BELTS

Inspection and replacement of V-belts.

TRANSAXLE MAINTENANCE

Procedures for maintaining the transaxle, including cleaning.

TRANSAXLE PUMP FLUID

Information on transaxle fluid maintenance.

ENGINE

Engine maintenance procedures.

LUBRICATION

How to properly lubricate the engine and its components.

SAE VISCOSITY GRADES

Chart showing SAE viscosity grades for different temperatures.

TO CHANGE ENGINE OIL (See Fig. 17)

Step-by-step guide to changing the engine oil.

ENGINE OIL FILTER

When to replace the engine oil filter.

AIR FILTER

Importance of servicing the air filter.

CLEAN AIR SCREEN

How to clean the air screen to prevent engine damage.

ENGINE COOLING SYSTEM

How to maintain the engine cooling system for proper operation.

MUFFLER

Inspection and potential replacement of the muffler.

SPARK PLUGS

When to replace spark plugs and their specifications.

IN-LINE FUEL FILTER (See Fig. 18)

Instructions for replacing the in-line fuel filter.

CLEANING

General cleaning procedures for the tractor.

CAUTION: Avoid all pinch points and movable parts (See Fig. 19)

Warning about pinch points and movable parts during cleaning.

DECK WASHOUT PORT (See Fig. 20)

Instructions on how to use the deck washout port for cleaning.

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Critical safety precautions before performing service or adjustments.

TO REMOVE MOWER (See Fig. 21)

Step-by-step instructions for removing the mower deck.

TO INSTALL MOWER (See Fig. 22-26)

Step-by-step instructions for installing the mower deck.

ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS

How to attach the mower side suspension arms to the tractor chassis.

ATTACH REAR LIFT LINKS (C)

How to attach the rear lift links of the mower.

ATTACH FRONT LINK (E)

How to attach the front link of the mower deck.

Hook end of clutch cable spring (Q) into hole in idler arm (R).

Connecting the clutch cable spring to the idler arm.

Install belt on engine pulley (M), in belt keepers (G).

Installing the drive belt onto the engine pulley and belt keepers.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES.

Important check for correct belt routing in mower pulley grooves.

Raise attachment lift lever to highest position.

Step for raising the attachment lift lever.

TO LEVEL MOWER

Procedure for leveling the mower deck.

VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 27)

How to visually adjust the mower deck side-to-side.

NOTE: Each full turn of adjustment nut will change mower height about 3/16".

Note on the effect of adjustment nut turns on mower height.

PRECISION SIDE-TO-SIDE ADJUSTMENT (See Fig. 28)

A more precise method for adjusting mower deck side-to-side.

FRONT-TO-BACK ADJUSTMENT (See Figs. 29 & 30)

Instructions for adjusting the mower deck front-to-back.

IMPORTANT: Deck must be level side-to-side.

Important prerequisite for front-to-back deck adjustment.

NOTE: Each full turn of the adjustment nut will change mower height about 1/8".

Note on the effect of adjustment nut turns on mower height.

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 31)

Instructions for replacing the mower blade drive belt.

BELT REMOVAL

Steps to remove the mower drive belt.

BELT INSTALLATION

Steps to install the mower drive belt.

TO REPLACE MOTION DRIVE BELT (See Fig. 32)

Instructions for replacing the motion drive belt.

BELT REMOVAL

Steps to remove the motion drive belt.

BELT INSTALLATION

Steps to install the motion drive belt.

TO CHECK BRAKE

How to check if the tractor's brake is functioning correctly.

TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT (See Fig. 33)

How to adjust the transaxle motion control lever for neutral position.

FRONT WHEEL TOE-IN/CAMBER

Information on front wheel toe-in and camber (non-adjustable).

TO REMOVE WHEEL FOR REPAIRS (See Fig. 34)

Instructions for removing a wheel for repair.

TO START ENGINE WITH A WEAK BATTERY (See Fig. 35)

Procedure for starting the tractor with a weak battery using jumper cables.

TO ATTACH JUMPER CABLES

Steps for correctly attaching jumper cables.

TO REMOVE CABLES, REVERSE ORDER

Steps for correctly removing jumper cables.

REPLACING BATTERY (See Fig. 36)

Instructions for replacing the tractor battery.

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 37)

Instructions for removing the hood and grill assembly.

TO REPLACE HEADLIGHT BULB

How to replace a headlight bulb.

INTERLOCKS AND RELAYS

Checking wiring related to interlocks and relays.

TO REPLACE FUSE

How to replace the tractor's fuse.

TRANSMISSION REMOVAL/REPLACEMENT

Information on transmission removal, replacement, and purging.

ENGINE

Engine adjustments.

TO ADJUST THROTTLE CONTROL CABLE

How to adjust the throttle control cable.

TO ADJUST CHOKE CONTROL

How to adjust the choke control.

TO ADJUST CARBURETOR

Information on carburetor adjustment or service.

STORAGE

TRACTOR

Procedures for preparing the tractor for storage.

BATTERY

How to prepare the battery for storage.

ENGINE

Engine preparation for storage.

FUEL SYSTEM

Important steps to prevent gum deposits in the fuel system during storage.

ENGINE OIL

How to prepare the engine oil for storage.

CYLINDER(S)

Steps to prepare the engine cylinders for storage.

OTHER

Additional storage tips.

TROUBLESHOOTING

Will not start

Troubleshooting steps for when the tractor will not start.

Hard to start

Troubleshooting steps for when the tractor is hard to start.

Engine will not turn over

Troubleshooting steps when the engine does not turn over.

Engine clicks but will not start

Troubleshooting steps when the engine clicks but won't start.

Loss of power

Troubleshooting steps for loss of power during operation.

Excessive vibration

Troubleshooting steps for excessive vibration.

Engine continues to run when operator leaves seat with attachment clutch engaged

Troubleshooting steps if the engine keeps running when operator leaves seat.

Poor cut - uneven

Troubleshooting steps for an uneven cut quality.

Mower blades will not rotate

Troubleshooting steps if the mower blades are not rotating.

Poor grass discharge

Troubleshooting steps for poor grass discharge.

Headlight(s) not working (if so equipped)

Troubleshooting steps for non-working headlights.

Battery will not charge

Troubleshooting steps if the battery will not charge.

Loss of drive

Troubleshooting steps for loss of drive.

Engine 'back-fires' when turning engine 'OFF'

Troubleshooting steps for engine backfiring when turned off.

Engine dies when tractor is shifted into reverse

Troubleshooting steps if the engine dies when shifting into reverse.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

Key safety rule for operating on slopes.

15 DEGREES MAX.

Specifies the maximum allowable slope angle.

1. Fold this page along dotted line indicated above.

Instruction for preparing the slope guide.

4. Compare the angle of the fold with the slope of the hill.

Instruction for comparing the fold angle to the hill slope.

LIMITED WARRANTY

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