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Power smart DB7659A-22 User Manual

Power smart DB7659A-22
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TWO STAGE GAS SNOW THROWER
MODEL DB7659A-22 and 24
WARNING! Read and follow all safety rules and instructions in this manual before attempting to operate this
machine. Failure to comply with these instructions may result in personal injury. Save these instructions. This
unit is equipped with an internal combustion engine and may spark resulting in fire or explosion if used near
combustible material or fluid. Only use when the engine's exhaust system is equipped with a spark arrester
meeting applicable local or state laws (if any). The spark arrester shall be maintained in effective working
order by operator.
Questions, problems, missing parts? If you have questions or need technical support, call the
Amerisun customer service department at 1-800-791-9458 or visit Amerisuninc.com and e-mail
support@amerisuninc.com. For engine related problems, questions and warranty service call the engine
manufacturer 1-877-274-2214.

Questions and Answers:

Power smart DB7659A-22 Specifications

General IconGeneral
ModelDB7659A-22
Clearing Width22 inches
Engine Displacement208cc
StagesTwo-Stage
Drive SystemSelf-Propelled
Chute ControlManual
Wheel Size13 inches
Engine Type4-cycle
Starter TypeRecoil
Start TypeRecoil with Electric Start

Summary

SAFETY

Preparation and Personal Safety

Inspect area for hazards, wear safety gear, and follow all safety instructions to prevent injury.

Safe Gasoline Handling

MAINTENANCE & STORAGE

Engine Modification Warning

Do not modify the engine, especially the governor setting, to prevent serious injury or death from unsafe operating speeds.

SAFETY SYMBOLS AND GUIDELINES

Understanding Safety Symbols

Familiarize yourself with all safety symbols and warnings to ensure safe operation and assembly of the snow thrower.

Rotating Parts and Thrown Objects Hazards

Keep hands and feet away from rotating augers and blades. Be aware that the machine can throw objects causing serious injury.

Fuel and Environmental Safety

Follow warnings for flammable gasoline, carbon monoxide, and proper disposal of waste materials to protect yourself and the environment.

FEATURE IDENTIFICATION

Technical Specifications

Clearing Width: 22/24 in, Clearing Height: 16 in, 4 Forward/2 Reverse Speeds, 208cc 4-stroke engine.

BOX CONTENTS

ASSEMBLY INSTRUCTIONS

Chute and Handle Assembly

Install discharge chute, chute rotation bar, and assemble handles according to provided instructions.

Wheel and Skid Shoe Installation

Install wheels onto the axle and secure. Install and adjust skid shoes to set auger shave plate height.

Pre-Operation Inspection Checklist

OPERATION

Controls and Adjustments

Learn to use auger/drive controls, speed lever, and chute direction/angle adjustments for safe operation.

OPERATING YOUR SNOW THROWER

Starting and Clearing Snow

Start engine, clear area of obstructions, engage controls, and direct snow thrower into snow. Avoid foreign materials.

STOPPING AND RESTRICTIONS

Stopping Procedures

Follow steps to shut down the snow thrower, including clearing remaining snow and turning off the engine switch.

Clearing Restrictions

Stop engine immediately if chute or auger housing clogs. Use clean-out tool and remove spark plug cap before clearing.

Maintenance Schedule and Procedures

Regularly check tires, oil, spark plug, fuel, cables, and shear pins. Perform tire inflation and shave plate replacement as needed.

Auger or Impeller Jams

Auger Shear Pin Replacement

DRIVE CONTROL CABLE ADJUSTMENT

DRIVE SPEED CONTROL CABLE ADJUSTMENT

AUGER BELT TENSION ADJUSTMENT

Auger Belt and Component Inspection

Inspect the auger belt and pulleys for wear, damage, or foreign material. Determine the cause of belt failure for corrective action.

AUGER BELT REMOVAL

AUGER BELT INSTALLATION

STORAGE AND CLEANING

Proper Storage Guidelines

Store the snow thrower in a locked, dry place away from children. Use fuel stabilizer for extended storage.

Cleaning Procedures

Clean surfaces with a damp cloth and mild detergent. Avoid getting water into working mechanisms. Clean snow/ice buildup before storing or transporting.

TROUBLESHOOTING

Engine Starting and Running Issues

Diagnose problems like engine failure to start, overheating, stalling, or low power. Consult the engine manual for detailed solutions.

Engine Overheating Causes

Check for restricted cooling air flow, low oil level, or incorrect oil type/capacity. Ensure proper ventilation.

Engine Smoking Causes

Excessive engine smoke can be caused by overfilled oil or internal engine problems. Adjust oil level or consult service.

DRIVE SYSTEM ISSUES

No Drive Movement

Troubleshoot cable, belt, friction wheel, or axle pin issues. Ensure proper tension and alignment for drive engagement.

Speed Control Problems

Address issues with stuck speed control levers, cable binding, or incorrect directional engagement. Adjust or replace cables and parts.

AUGER SYSTEM ISSUES

Auger Not Rotating or Poor Performance

Diagnose clogs, broken shear pins, belt issues, or gearbox problems. Ensure adequate snow intake and proper component function.

Auger Belt Issues and Tension

Address broken belts, repeated failures, or incorrect tension. Adjust auger cable tension and ensure the auger stops when the handle is released.

Excessive Vibration

Check for loose parts, bent blades, or damaged impeller. Tighten all fasteners and inspect components for binding or damage.

WARRANTY INFORMATION

One Year Limited Warranty

The manufacturer will repair or replace defective parts within one year of purchase for personal use, provided the unit is maintained correctly.

Engine Warranty Details

Refer to the separate engine manual for specific engine warranty information and contact LCT engine corporation for related issues.

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