POWERWINCH 602 - User Manual

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INSTALLATION

AND

OPERATION MANUAL

*TNDLASS

. rd.. ri ...Fp

MODELS

602 AND 603

READ

CAREFULLY BEFORE

ATTEMPTING TO

ASSEMBLE,

INSTALL,

OPERATE

MAINTATN THE

PRODUCT

DESCRIBED.

PROTECT YOURSELF AND OTHERS

BY OBSERVING ALL SAFEW INFORMA.

TION.

FAILURE TO COMPLY W]TH

INSTRUCTIONS

COULD

RESULT

IN PERSONAL TNJURY AND/OR

PROPERW DAMAGE. RETAIN INSTRUCTIONS FOR FUTURE

REFERENCE.

Description

The model 6026o3

anchor windlass retrieves any type

of anchor.

The uniquety designed

rope

windlass fea-

tures

a spur

gear

drive system for fast

power-up

and

automatic

free fall. Thiswindlass is rated

fora maximum

working

load of 500 lbs.

Unpacking

When

unpachng this

product,

carelully

inspect for any

damage

that may have occuned during transit.

General Safety lnformation

The following

safety

precauiions

must

be followed at all

times:

1. Read

all rnanuals included with this

product

care-

fully. Be thoroughly familiar with the controls and

the

proper

use of the equiprnent. Only

persons

well

ac-

quainted

with these rules of safe operation

should be

allowed

to use the windlass.

WARNING

ALWAYS UNPLUG THE WIRING

HARNESS TO

PREVENT ACCIDENTAL STARTING BEFORE AT-

TEMPTING TO INSTALL, SERVICE, RELOCATE OR

PEFFORM

ANY MAINTENANCE.

2. Never use the windlass lo lift or move

oeoole or

animals.

3. Stand away lrom the windlass when in

use and

keeo children free

from windlass

area at all times.

not wear loose fitting clothing, scarves,

or neck

ties. Loose clothing may become caught in

moving

parts

and resull in serious

personal

injury.

General Safety

(Continued)

WARNING

ALWAYS

STAND CLEAR OF THE AREA

BETWEEN

THE LOAD OR

ANCHOR

POINT

AND THE WIND.

LASS.

SERIOUS INJURY COULD OCCUR.

IF THE

ROPE BREAKS.

5. Always wire

the windlass with

a circuit breaker.

Failure

lo use the breaker could cause

overheatino

thus creating

potential

fire hazard

or motor daml

CAUTION

When

the windlass

is not in uss.

th€ anchot must

be tisd-off

onto a cleat to

relievo motor

t€nsion

and

prsv€nt

boat damago.

Also, when trailering

th€

boat the anchor

must be tiod-off.

Failur€ to do

so invalidate-s

the urarranty.

6. Inspectthe

entire ropeforweak

orworn

condilion or

kinking

(short

tight

twist or curl)

before each use.

When replacing

the rope,

always use Powerwinch

rope or a

rope lhat has been

tested and

certifed by

Powerurinch.

The

rope

affects

lhe

performance

the

wildcat.

Never substitute

cable for

rope.

Possible injury

couh

occur.

Do not

attempt to

pull

a load

greaterthan

the rated

load

ot the windlass.

10.

Do not operate

the windlass

under

the influence

drugs,

alcohol,

or medication.

Specifications

Model

Anchor

Type

(Max

42 tb)

No Load Lin€

Line Speed

(FPM)

Line

Size

Voltage

(Volt)

Circuit

Breaker

(Amps)

Unit Weight

(lbs)

G€ar

Ratio

602

603

Any

50 1/2" Twisted

nylon

5/8' Twisted

nilon

169:1

Unit

L6ngth

Unit

Height

Unit

width

Apploximate

Boat Size

Maximum

Working Load

12-112" o

'11

26'

50'

500- lbs.

Copyrighl

1994,

Campbell Hausfelcl/ Scott Fetzer

Company

P/0557004V 1r'94

Main Page

Need help?

Do you have a question about the POWERWINCH 602 and is the answer not in the manual?

The Powerwinch Models 602 and 603 are anchor windlasses designed for retrieving various types of anchors. These devices feature a spur gear drive system that enables fast power-up and automatic free fall, making anchor retrieval efficient. Both models are rated for a maximum working load of 500 lbs.

Technical Specifications:

Model 602:
- Anchor Type: Any
- No Load Line Speed: 50 FPM (feet per minute)
- Line Size: 1/2" Twisted nylon
- Voltage: 12 Volt
- Circuit Breaker: 40 Amps
- Unit Weight: 42 lbs
- Gear Ratio: 169:1
Model 603:
- Anchor Type: Any
- No Load Line Speed: 50 FPM
- Line Size: 5/8" Twisted nylon
- Voltage: 12 Volt
- Circuit Breaker: 40 Amps
- Unit Weight: 42 lbs
- Gear Ratio: 169:1
Common Specifications (Both Models):
- Unit Length: 12-1/2"
- Unit Height: 8"
- Unit Width: 11"
- Approximate Boat Size: 26'-50'
- Maximum Working Load: 500 lbs

Usage Features:

The windlass is designed for ease of installation and operation. Installation requires careful placement on the deck, ensuring the template centerline is on the centerline of the bow. It's crucial to drill the anchor line feed hole accurately to prevent rope damage. The wiring harness must be connected to a 12-volt battery system, with a 40-amp circuit breaker in place to prevent overheating and potential fire hazards.

Operation involves using a remote switch to control the "UP" and "DOWN" functions. The "UP" position retrieves the anchor, while the "DOWN" position allows the anchor to free fall. For safety, users should always stand clear of the area between the load/anchor point and the windlass, as a breaking rope could cause serious injury. It's also important to tie off the anchor onto a cleat when the windlass is not in use or when trailering the boat to relieve motor tension and prevent boat damage. Failure to do so invalidates the warranty.

The windlass should never be used to lift or move people or animals. Loose clothing, scarves, or neckties should be avoided when operating the windlass, as they can become caught in moving parts. The windlass should not be operated under the influence of drugs, alcohol, or medication.

Maintenance Features:

Regular maintenance is essential for the longevity and safe operation of the windlass.

Annual Inspection: Once a year, remove the side plate and flush components with fresh water.
Electrical Inspection: Periodically check all electrical connections for corrosion. Replace any connection or wire that is damaged, corroded, frayed, or worn.
Rope Inspection: The rope must be checked periodically for abrasion or deep cuts. Never splice an old rope with a new rope. Replace the rope only with Powerwinch rope or a rope tested and certified by Powerwinch, as the rope significantly affects the performance of the wildcat. Never substitute cable for rope.
Troubleshooting:
- Windlass not operating: This could be due to a disconnected or bad circuit breaker. The corrective action involves checking the wiring at the battery, bypassing the circuit breakers, and testing the windlass. If the windlass operates, the circuit breaker or some of the wiring between the battery and the switch is faulty. If the problem continues, replace the circuit breakers. A warning states that bypassing the circuit breaker is for electrical problem diagnosis only and should not be done for normal operation.
- Line slipping when retrieving: This indicates a wrong rope size. Ensure the rope size is 1/2" or 5/8" Powerwinch rope or a rope certified by Powerwinch.
- Anchor line will not free fall: This suggests the rope is tangled in the rope locker. Ensure the rope is not kinked or in knots before anchoring.

Warranty Information:

The Powerwinch Limited Warranty covers the product for two (2) years from the date of purchase by the original purchaser. This warranty covers defects in workmanship and materials. It does not cover failures resulting from improper installation, accident, abuse, neglect, improper maintenance, or use contrary to the owner's manual. It also excludes any implied warranties of merchantability and fitness for a particular purpose beyond two years. The warranty is non-transferable. For warranty service, the purchaser must contact the seller or Powerwinch directly.